P0402 on Land Rover: How to Diagnose & Fix
Exhaust Gas Recirculation Flow Excessive
1 Land Rover model · 1 documented issue · 1 critical · $2,000-$5,000 repair
P0402 on Land Rover by model: symptoms, diagnosis and fix
The EGR cooler on the 3.0L TDV6 and SDV6 diesel engines develops internal cracks that allow coolant to leak into the exhaust system. This causes white smoke from the exhaust, gradual coolant loss, and can contaminate the DPF. In the worst case, coolant enters the combustion chambers and causes hydrolock. This is considered one of the most serious diesel Discovery failures.
Common Symptoms
- White smoke from exhaust
- Gradual coolant loss with no external leak
- Sweet smell from exhaust
- Rough running or misfires
- Overheating
- Milky residue in coolant overflow
How to Fix
Replace the EGR cooler with the updated JLR design. Flush the cooling system and check for coolant contamination in the intake and exhaust. Inspect the DPF for coolant damage. Some owners delete the EGR system entirely (off-road use only). Budget for 8-12 hours labor.
What you need to fix it
Only diagnosis- and fitment-reviewed repair parts are linked here.
- LR018752 genuine left EGR valve and cooler assemblyOEMLR018752.LRC
Replace a pressure-test-confirmed failed left EGR cooler/valve assembly on the matching 3.0 diesel branch Fitment/availability: Left-hand 3.0 TDV6 Discovery 4/5 listing, 2009-2019 family. Confirm VIN, engine generation and supersession; …
As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.
Owner tips & cautions
- WarningMonitor coolant level weekly on TDV6/SDV6 models. Any unexplained coolant loss should be investigated immediately — EGR cooler failure can destroy the engine.
P0402 code reference
General diagnostic-code context. The code alone does not confirm a cause for your vehicle; use the applicable issue card and its sources.
Frequently asked questions
What does P0402 mean on a Land Rover?
P0402 stands for "Exhaust Gas Recirculation Flow Excessive." P0402 means the Exhaust Gas Recirculation (EGR) system is flowing too much exhaust back into the intake. The EGR system intentionally routes a small amount of inert exhaust gas into the engine to lower combustion temperatures and reduce nitrogen-oxide emissions, but the flow must be metered precisely. When the PCM determines the flow is excessive — often because the EGR valve is stuck open or letting gas through when it shouldn't — it sets this code. Too much EGR can cause rough idle, stalling, hesitation, and a check engine light. On Land Rover it is documented across 1 model: Discovery.
What are the most common causes of P0402?
The most common causes of P0402 are: EGR valve stuck open or not closing fully, Failed or sticking EGR valve diaphragm/solenoid, Carbon buildup holding the EGR valve open, Faulty EGR position or differential pressure (DPFE) sensor, Leaking EGR valve gasket or pintle seat, Vacuum control or solenoid fault commanding EGR open, Wiring or connector problems in the EGR control circuit. The specific cause varies by vehicle.
How much does it cost to fix P0402 on a Land Rover?
Published repair estimates on Land Rover range from $2,000 to $5,000 depending on the model and root cause. If an issue mentions a recall or campaign, check your VIN with the manufacturer or NHTSA and confirm eligibility and coverage with a dealer.
Looking for P0402 on a different make?
View P0402 across all makes →Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.