P0403 on Chrysler: How to Diagnose & Fix
Exhaust Gas Recirculation Circuit Malfunction
2 Chrysler models · 2 documented issues · $150-$2,000 repair
P0403 on Chrysler by model: symptoms, diagnosis and fix
The Crossfire (built on Mercedes SLK R170 platform, sharing 80% of components) commonly experiences EGR solenoid failures and premature catalytic converter failure. The EGR solenoid is the most common cause of check engine lights. Catalytic converter rattles and fails, especially noticeable when accelerating from cold.
Common Symptoms
- Check engine light (EGR codes)
- Rattling noise from underneath when accelerating from cold
- Failed emissions inspection
- Rough idle
- Reduced fuel economy
How to Fix
Replace EGR valve (Mercedes part A6121400060, fits Crossfire directly). Replace catalytic converter if rattling. Many Mercedes SLK R170 parts are direct replacements at lower cost. Use Mercedes dealer or independent Mercedes shop for best results.
Sources for this issue (1)
The EGR (Exhaust Gas Recirculation) valve on the 2.4L engine clogs with carbon deposits and sticks open or closed. When stuck open, it causes rough idle, stalling, and hesitation. When stuck closed, it increases NOx emissions and may trigger a check engine light. The EGR passages in the intake manifold also clog with carbon, reducing effectiveness even with a functioning valve. The turbo model is especially prone due to higher exhaust temperatures.
Common Symptoms
- Rough idle or stalling at idle
- Check engine light with EGR flow codes
- Hesitation during acceleration
- Failed emissions test for high NOx
- Engine surging or hunting at idle
How to Fix
Remove the EGR valve and clean it with carburetor cleaner and a wire brush. Clean the EGR passages in the intake manifold with a long bristle brush. If the valve diaphragm is torn or the pintle is worn, replace the EGR valve (Standard Motor Products EGV880 or equivalent). Also clean the EGR tube connecting the exhaust manifold to the valve. Budget $150-$400 for cleaning and/or replacement.
Sources for this issue (1)
P0403 code reference
General diagnostic-code context. The code alone does not confirm a cause for your vehicle; use the applicable issue card and its sources.
Frequently asked questions
What does P0403 mean on a Chrysler?
P0403 stands for "Exhaust Gas Recirculation Circuit Malfunction." This emissions code indicates a malfunction in the exhaust gas recirculation (EGR) control circuit. The EGR system routes a small amount of exhaust back into the intake to lower combustion temperatures and reduce nitrogen-oxide emissions, and the computer commands the EGR valve open and closed through this circuit. The code sets when the electrical control signal to the EGR valve or its solenoid is out of the expected range — for example, an open, short, or a commanded change that doesn't produce the right feedback. It generally points to an electrical or wiring problem in the EGR control circuit, or the EGR valve/solenoid itself, rather than carbon clogging alone. On Chrysler it is documented across 2 models: Crossfire, PT Cruiser.
What are the most common causes of P0403?
The most common causes of P0403 are: Faulty EGR valve or EGR solenoid, Damaged wiring or connector in the EGR control circuit, Open or short in the EGR control wiring, Corroded or loose EGR connector, Blown fuse or lost power supply to the EGR circuit, Carbon buildup binding the EGR valve, Faulty engine control module or driver circuit. The specific cause varies by vehicle.
How much does it cost to fix P0403 on a Chrysler?
Published repair estimates on Chrysler range from $150 to $2,000 depending on the model and root cause. If an issue mentions a recall or campaign, check your VIN with the manufacturer or NHTSA and confirm eligibility and coverage with a dealer.
Looking for P0403 on a different make?
View P0403 across all makes →Content compiled with AI assistance using NHTSA complaints, TSBs, and owner reports. May contain errors. Always verify with your vehicle's service manual.