2016 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026
2016 · All trims · All engines
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2016 Chevrolet Suburban has 6 documented known issues, with 3 rated critical. The most serious are AFM/DFM Lifter Failure (5.3L/6.2L V8) ($1,500-$4,000 repair), 8L90 Transmission Shudder ($500-$4,500 repair) and Suburban Brake Assist Loss From Decreasing Vacuum Pump Output - Recall 19V645000. Across all issues with published estimates, repair costs range from $50 to $4,500. DIY maintenance guides at au7o.io.
ENGINE AND ENGINE COOLING:ENGINE:HARD PARTS INTERNAL/MECHANICAL
General Motors LLC (GM) is recalling certain 2021-2024 Cadillac Escalade and Escalade ESV, Chevrolet Silverado 1500, Suburban, and Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles equipped with a 6.2L V8 gas engine. The connecting rod and/or crankshaft engine components may have manufacturing defects that can lead to engine damage and engine failure.
EXTERIOR LIGHTING:LIGHTING CONTROL MODULE:SOFTWARE
General Motors, LLC (GM) is recalling certain 2020-2023 Cadillac CT4 and CT5; 2021-2023 Buick Envision; and 2022-2023 Cadillac Escalade and Escalade ESV, Chevrolet Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles. The daytime running lights (DRLs) may not deactivate when the headlights are on. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
SUSPENSION:REAR
General Motors, LLC (GM) is recalling certain 2023 Cadillac Escalade, Escalade ESV, Chevrolet Suburban, Chevrolet Tahoe, GMC Yukon, and Yukon XL vehicles. The rear suspension outer control arm bolts may not have been properly heat-treated, which can cause the bolts to break.
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According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2016 Chevrolet Suburban has 6 documented issues. The most frequently reported are: AFM/DFM Lifter Failure (5.3L/6.2L V8), 8L90 Transmission Shudder, Suburban Brake Assist Loss From Decreasing Vacuum Pump Output - Recall 19V645000. Of these, 3 are rated critical and should be addressed promptly.
The 2016 Chevrolet Suburban has 6 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 3 issues are rated critical: AFM/DFM Lifter Failure (5.3L/6.2L V8) and 8L90 Transmission Shudder and Suburban Brake Assist Loss From Decreasing Vacuum Pump Output - Recall 19V645000. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known Chevrolet Suburban issues range from $50 to $4,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, AFM/DFM Lifter Failure (5.3L/6.2L V8), typically costs $1,500-$4,000 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
The Active Fuel Management (AFM) and Dynamic Fuel Management (DFM) systems on the 5.3L and 6.2L V8 engines deactivate cylinders to save fuel by collapsing hydraulic valve lifters. These lifters have a complex locking pin mechanism that fails, causing the lifter to collapse and th… Repairs typically run $1,500-$4,000. Severity: high.
Same 8L90 torque converter shudder as Tahoe/Silverado/Escalade. Light throttle shudder between 25-50 mph. GM Customer Satisfaction Program 18302 extends coverage to 6yr/100k. Repairs typically run $500-$4,500. Severity: high.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.
STEERING:STEERING CONTROL MODULE
General Motors, LLC (GM) is recalling certain 2021 Cadillac Escalade, Escalade ESV, Chevrolet Suburban, Chevrolet Tahoe, GMC Yukon, and Yukon XL vehicles. A software issue may cause a loss of power steering assist at startup or while driving.
POWER TRAIN:DRIVELINE:DRIVESHAFT
General Motors, LLC (GM) is recalling certain 2021 GMC Yukon, Yukon XL, Cadillac Escalade, Escalade ESV, Chevrolet Suburban, and Chevrolet Tahoe vehicles. The rear wheel driveshaft assemblies may have internal components that were not heat-treated properly, possibly resulting in driveshaft failure.
+ 10 more recalls. Check all on NHTSA.gov
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2015-2018 Chevrolet Suburbans are covered by GM safety recall 19V645000. GM determined the vacuum produced by the vacuum pump may decrease over time, and the brake booster depends on that vacuum to do most of the work of applying the brakes. On a vehicle as heavy as the Suburban,… Severity: high.
The 2015+ Suburban uses an electronic steering column lock that can malfunction, causing a clicking noise from the steering column, failure to recognize the key fob, or preventing the vehicle from starting. The electronic lock module replaces the traditional key-cylinder lock and… Repairs typically run $150-$800. Severity: medium.
The transfer case on the 4WD Suburban develops fluid leaks from the front and rear output shaft seals, the input shaft seal, or the case halves where the case splits. The NP246 (half-ton) and NP261/NP263 (heavy-duty) transfer cases all share this tendency. Low transfer case fluid… Repairs typically run $50-$1,000. Severity: medium.
The Suburban has a rear A/C system with refrigerant lines that run the full length of the vehicle underneath, exposed to road salt, debris, and moisture. These aluminum and steel lines corrode through, especially at the connections and where the lines are clamped to the frame. Wh… Repairs typically run $300-$1,200. Severity: medium.
