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Hyundai · Known Issues

2022 Hyundai Tucson Problems: 7 Known Issues

2022 model year · 680+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 680+ owner reports, the 2022 Hyundai Tucson has 7 documented known issues, with 3 rated critical. The most serious are Tow Hitch Wiring Harness Water Intrusion and Fire Risk, Missing Engine Immobilizer Allows USB-Cable Theft - Anti-Theft Software Campaign 993/9A5 ($0-$250 repair) and Panoramic Sunroof Spontaneous Cracking ($800-$1,800 repair). The most commonly reported issue is Rear Brake Caliper Seizing / Premature Wear with 680 owner reports. Across all issues with published estimates, repair costs range from $300 to $6,000. DIY maintenance guides at au7o.io.

In This Article

  • Tucson Electrical2
  • Tucson Safety/Recalls1
  • Tucson Body/Panels1
  • Tucson Brakes1
  • Tucson Engine1
  • Tucson Interior1
  • Recalls13
  • FAQ
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In This Article

  • Electrical2
  • Safety/Recalls1
  • Body/Panels1
  • Brakes1
Engine
1
  • Interior1
  • Recalls13
  • FAQ
  • All 7 Known Issues

    Filter:
    ALL YEARS20262025202420232022202120202019201820172016201520142013201220112010200920082007

    On the 2022-2024 Hyundai Tucson, nHTSA recall 25V-893 covers certain model-year 2022-2024 Hyundai Tucson vehicles equipped with an optional OEM trailer wiring harness installed as a port-installed or dealer-installed option. The harness control module was installed in a location susceptible to water ingress and has insufficient sealing. Water inside the module can make trailer or vehicle stop lamps inoperative or, in rare cases, cause a short that can overheat, melt or ignite, increasing crash and fire risk. Intermittent or inoperative parking, turn-signal, or stop lamps on the vehicle or trailer may provide warning.

    Common Symptoms

    • Intermittent or inoperative vehicle or trailer parking lamps
    • Intermittent or inoperative vehicle or trailer turn-signal lamps
    • Intermittent or inoperative vehicle or trailer stop lamps

    How to Fix

    Check the VIN for NHTSA recall 25V-893. Until the remedy is completed, Hyundai recommends parking outside and away from structures. When parts are available, a Hyundai dealer will replace the trailer wiring harness at no charge; the replacement control module has improved sealing to prevent water intrusion.

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    Call to confirm they service Hyundai vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Manually Verified
    High ConfidenceVerifiedReviewed Aug 2026

    On the 2022-2024 Hyundai Tucson, tucson Hybrid and Plug-In Hybrid models repeatedly drain their small 12V lithium starter battery, leaving the vehicle unable to power up. The 12V battery is far smaller (around 19 Ah) than the lead-acid AGM used on the gas model, and persistent standby loads (Bluelink cellular connection, module wake cycles) plus a DC-DC converter that will not top off the 12V when the high-voltage pack is low can flatten it in as little as a day or two of sitting. Owners report using the dash-mounted 12V reset button repeatedly. A related BMS software service campaign addresses a 12V over-voltage warning.

    Common Symptoms

    • Dead 12V battery / vehicle will not power on
    • Repeated need to press the 12V reset button
    • Battery drains after the car sits 1-2 days
    • Bluelink / remote features unresponsive
    • 12V battery over-voltage warning message

    How to Fix

    Use the interior 12V reset button to recover a temporary start; if it will not hold, jump from the underhood positive terminal and a chassis ground, then drive 30+ minutes to recharge. Apply the Battery Management System update under Hyundai Service Campaign 9B4 (DTC P1BB20 12V battery over-voltage). For vehicles parked for extended periods, drive at least 10 miles / 1 hour a few times a month or use a 12V maintainer; persistent drain after the update warrants a parasitic-draw test and 12V battery replacement under warranty.

    Typical repair cost:$0 - $350

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    High ConfidenceVerifiedReviewed Jun 2026

    On the 2011-2022 Hyundai Tucson, turn-key Tucsons built without an engine immobilizer can be started by stripping the steering column, exposing the ignition cylinder and turning it with a USB cable or similar metal object - no key code is ever checked. The vulnerability, popularized as the 'Kia Challenge' on TikTok, made these vehicles theftable in under 90 seconds and drove insurers in several markets to refuse or surcharge coverage. It is a design omission, not a wear failure: Tucsons from 2011 through 2022 are in the eligible population, and only lower trims with a mechanical key are affected - push-button-start vehicles already had an immobilizer. A class-action settlement valued at more than $200 million resolved owner claims.

    Common Symptoms

    • Vehicle stolen or broken into with the steering column shroud smashed
    • Ignition cylinder pried out or damaged
    • Insurer declines or surcharges comprehensive coverage
    • No immobilizer indicator in the cluster on turn-key models

    How to Fix

    Free dealer software upgrade under Hyundai Campaigns 993 and 9A5: the fix extends the alarm sound to one minute and, critically, makes the ignition inoperative unless the key fob is present, so forcing the cylinder no longer starts the engine. Installation takes under an hour. Check eligibility by VIN at hyundaiantitheft.com. For the minority of vehicles the software cannot support, the settlement reimburses the purchase of a steering wheel lock, alarm kit or other anti-theft device. Independent of the software, a visible steering wheel lock remains an effective deterrent because the theft method depends on being quick and unobserved.

    Typical repair cost:$0 - $250

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    On the 2016-2025 Hyundai Tucson, the panoramic sunroof glass on the Tucson can crack or shatter spontaneously without impact. The issue has been reported across multiple model years and has generated significant NHTSA complaints. Thermal stress from temperature differentials and body flex during driving are suspected contributing factors. The large glass panel size makes it more susceptible to stress fractures originating from the bonded edges.

    This issue also affects: Hyundai Veloster, Kia Sportage

    Common Symptoms

    • Loud pop or cracking sound from roof
    • Spider-web cracks in sunroof glass
    • Glass shattered while parked
    • Water leak from cracked sunroof
    • Glass fragments falling into cabin

    How to Fix

    Replace the panoramic sunroof glass at the dealer. Hyundai has covered some replacements under goodwill warranty due to the volume of complaints. Document the damage with photos immediately and file an NHTSA complaint to support any warranty claim. Some owners opt to have a protective film applied after replacement, though this does not guarantee prevention.

    Typical repair cost:$800 - $1,800

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium Confidence
    Community reported
    680 owners

    On the 2016-2023 Hyundai Tucson, rear brake calipers on Tucson models are prone to seizing due to corroded slide pins, causing uneven pad wear, pulling to one side, and premature rotor warping. The issue is worse in northern climates with road salt exposure. Some owners report rear brakes needing replacement at only 20,000-30,000 miles.

    Common Symptoms

    • Vehicle pulls to one side when braking
    • Uneven brake pad wear
    • Grinding noise from rear brakes
    • Hot smell from rear wheels
    • Premature rear brake wear under 30k miles

    How to Fix

    Inspect and clean brake caliper slide pins, applying silicone-based caliper grease. If caliper piston is seized, replace the caliper ($100-200 per side). Replace pads and rotors as needed. Preventative maintenance: clean and re-grease slide pins at every brake service. Budget $300-700 per axle for pads, rotors, and caliper if needed.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Hyundai left rear brake caliper kit
      OEMHyundai 58310-D3A00

      left rear caliper replacement after mechanical seizure is confirmed Fitment/availability: Hyundai 58310-D3A00 is cataloged for 2016-2021 Tucson. Confirm VIN, left-rear position, braking package and current supersession; it is not the rig…

      HyundaiPartsDeal
    • Genuine Hyundai right rear brake caliper kit
      OEMHyundai 58311-D3A00

      right rear caliper replacement after mechanical seizure is confirmed Fitment/availability: Hyundai 58311-D3A00 is cataloged for 2016-2021 Tucson. Confirm VIN, right-rear position, braking package and current supersession; it is not the l…

      HyundaiPartsDeal
    • Genuine Hyundai left rear brake caliper kit
      OEMHyundai 58310-N9A10

      left rear caliper replacement for the NX4 generation after mechanical seizure is confirmed Fitment/availability: Hyundai 58310-N9A10 is cataloged for 2022-2026 Tucson. Confirm VIN, left-rear position, powertrain/braking package and curre…

      HyundaiPartsDeal
    • Genuine Hyundai right rear brake caliper kit
      OEMHyundai 58311-N9A10

      right rear caliper replacement for the NX4 generation after mechanical seizure is confirmed Fitment/availability: Hyundai 58311-N9A10 is cataloged for 2022-2026 Tucson. Confirm VIN, right-rear position, powertrain/braking package and cur…

      HyundaiPartsDeal
    • Permatex Ultra Disc Brake Caliper Lube
      OEMPermatex 20352

      rubber-safe lubricant for serviceable caliper slide pins after cleaning and inspection Fitment/availability: Permatex 20352 is described for metal-to-metal and metal-to-rubber/plastic brake contact points. Use only where the Hyundai brak…

      AutoZone

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Owner tips & cautions

    • TipClean and re-grease caliper slide pins at every oil change in salt-belt states to prevent seizing
    Typical repair cost:$300 - $700

    Research This Issue

    Based on 680 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    High ConfidenceVerified680 owner reportsLast reported by owners Feb 2025Reviewed Feb 2026

    On the 2022-2024 Hyundai Tucson 2.5L Smartstream G2.5 GDI, the naturally-aspirated 2.5L Smartstream G2.5 GDI engine (distinct from the older Theta II 2.0/2.4) suffers from fuel dilution of the engine oil and, in some units, sticking oil-control rings that drive excessive oil consumption. Raw injected fuel washes past the rings into the crankcase, thinning the oil and, where rings stick, owners report burning roughly a quart per ~1,000 miles. Hyundai responded by increasing the factory oil fill capacity, lengthening the oil-level sensor range, and shortening the recommended oil-change interval.

    Common Symptoms

    • Oil level dropping between changes (low-oil light)
    • Fuel/gasoline smell on the dipstick
    • Oil level reading above full (dilution)
    • Rising oil level with thin/diluted oil
    • Tapping or knock if oil starves under consumption

    How to Fix

    Perform a documented dealer oil-consumption test if usage exceeds about a quart per 1,000-1,200 miles to qualify for warranty repair (often updated piston/oil-control rings or a short block). Shorten oil changes to roughly 6,000 miles (some markets dropped from 15K to 7.5K), use the correct 0W-20/0W-30 full synthetic per the latest spec, and check for an oily fuel smell at the dipstick indicating dilution. Avoid extended idling and very short trips that worsen dilution; install any applicable engine/ECM updates.

    Typical repair cost:$0 - $6,000

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    High ConfidenceVerifiedReviewed Jun 2026

    On the 2022-2023 Hyundai Tucson, hyundai TSB 23-BD-009H covers certain model-year 2022-2023 Tucson vehicles equipped with non-glossy front door pull handles. The bulletin provides repair information when the front door pull-handle paint is peeling.

    Common Symptoms

    • Paint peeling from a non-glossy front door pull handle

    How to Fix

    Confirm that the vehicle and handle finish fall within TSB 23-BD-009H. For a covered vehicle exhibiting the condition, Hyundai directs technicians to replace the front door trim panel assembly using the bulletin's repair procedure.

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Manually Verified
    High ConfidenceVerifiedReviewed Aug 2026
    NHTSA Recalls13 recalls

    EQUIPMENT:OTHER:LABELS

    Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson vehicles. The glove box air bag warning label may be missing. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

    Campaign #24V69100013/09/2024

    ELECTRICAL SYSTEM:WIRING

    Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson and Santa Cruz vehicles. The console extension wiring assembly may be routed improperly, allowing the transmission to be shifted out of Park without applying the brake pedal.

    Campaign #24V87700020/11/2024

    ENGINE AND ENGINE COOLING:CRITICAL FASTENERS

    Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Tucson and Santa Fe vehicles. The connecting rod bolts in the engine may have been improperly tightened, which can cause a loss of drive power and engine damage, possibly resulting in an oil leak.

    Campaign #25V54900026/08/2025

    AIR BAGS:SIDE/WINDOW:CURTAIN

    Hyundai Motor America (Hyundai) is recalling certain 2025 Tucson, 2025-2026 Santa Cruz, Santa Fe, Santa Fe Hybrid, and 2026 Genesis GV70 vehicles. The side curtain air bags may not have been installed properly, which can cause the air bags not to deploy as intended.

    Campaign #25V80900021/11/2025

    FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

    Hyundai Motor America (Hyundai) is recalling certain 2025-2026 Santa Cruz, Tucson, Tucson Hybrid, and Tucson Plug-In Hybrid Electric (PHEV) vehicles. Software in the front cameras may cause the forward collision avoidance system to activate prematurely and unexpectedly apply the brakes.

    Campaign #26V31600019/05/2026

    + 8 more recalls. Check all on NHTSA.gov

    Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

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    Other Hyundai Models

    Hyundai Elantra42Hyundai Sonata31Hyundai Veloster22Hyundai Palisade19Hyundai Santa Cruz17Hyundai Santa Fe17

    Frequently Asked Questions

    What are the most common Hyundai Tucson problems?

    According to Au7o's analysis of 680+ owner reports, the 2022 Hyundai Tucson has 7 documented issues. The most frequently reported are: Tow Hitch Wiring Harness Water Intrusion and Fire Risk, Missing Engine Immobilizer Allows USB-Cable Theft - Anti-Theft Software Campaign 993/9A5, Panoramic Sunroof Spontaneous Cracking. Of these, 3 are rated critical and should be addressed promptly.

    Is the Hyundai Tucson reliable?

    The 2022 Hyundai Tucson has 7 known issues documented across 680+ owner reports. 3 issues are rated critical: Tow Hitch Wiring Harness Water Intrusion and Fire Risk and Missing Engine Immobilizer Allows USB-Cable Theft - Anti-Theft Software Campaign 993/9A5 and Panoramic Sunroof Spontaneous Cracking. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

    How much does it cost to fix common Hyundai Tucson problems?

    Repair costs for known Hyundai Tucson issues range from $0 to $6,000, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

    What is the 2022-2024 Hyundai Tucson Tow Hitch Wiring Harness Water Intrusion and Fire Risk?

    NHTSA recall 25V-893 covers certain model-year 2022-2024 Hyundai Tucson vehicles equipped with an optional OEM trailer wiring harness installed as a port-installed or dealer-installed option. The harness control module was installed in a location susceptible to water ingress and… Severity: high.

    What is the 2011-2022 Hyundai Tucson Missing Engine Immobilizer Allows USB-Cable Theft - Anti-Theft Software Campaign 993/9A5?

    Turn-key Tucsons built without an engine immobilizer can be started by stripping the steering column, exposing the ignition cylinder and turning it with a USB cable or similar metal object - no key code is ever checked. The vulnerability, popularized as the 'Kia Challenge' on Tik… Repairs typically run $0-$250. Severity: high.

    What is the 2016-2025 Hyundai Tucson Panoramic Sunroof Spontaneous Cracking?

    The panoramic sunroof glass on the Tucson can crack or shatter spontaneously without impact. The issue has been reported across multiple model years and has generated significant NHTSA complaints. Thermal stress from temperature differentials and body flex during driving are susp… Repairs typically run $800-$1,800. Severity: high.

    What is the 2016-2023 Hyundai Tucson Rear Brake Caliper Seizing / Premature Wear?

    Rear brake calipers on Tucson models are prone to seizing due to corroded slide pins, causing uneven pad wear, pulling to one side, and premature rotor warping. The issue is worse in northern climates with road salt exposure. Some owners report rear brakes needing replacement at… Repairs typically run $300-$700. Severity: medium.

    What is the 2022-2024 Hyundai Tucson Hybrid / PHEV 12V Battery Repeated Drain and No-Start?

    Tucson Hybrid and Plug-In Hybrid models repeatedly drain their small 12V lithium starter battery, leaving the vehicle unable to power up. The 12V battery is far smaller (around 19 Ah) than the lead-acid AGM used on the gas model, and persistent standby loads (Bluelink cellular co… Repairs typically run $0-$350. Severity: medium.

    What is the 2022-2024 Hyundai Tucson 2.5L Smartstream GDI Oil Dilution and Excessive Oil Consumption?

    The naturally-aspirated 2.5L Smartstream G2.5 GDI engine (distinct from the older Theta II 2.0/2.4) suffers from fuel dilution of the engine oil and, in some units, sticking oil-control rings that drive excessive oil consumption. Raw injected fuel washes past the rings into the c… Repairs typically run $0-$6,000. Severity: medium.

    What is the 2022-2023 Hyundai Tucson Interior Door Pull-Handle / Trim Paint Peeling?

    Hyundai TSB 23-BD-009H covers certain model-year 2022-2023 Tucson vehicles equipped with non-glossy front door pull handles. The bulletin provides repair information when the front door pull-handle paint is peeling. Severity: low.

    Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

    Data sourced from 680+ owner reports, NHTSA recalls, TSBs, and automotive forums.