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Lincoln · Known Issues

1992-2011 Lincoln Town Car Problems: 9 Known Issues

1992-2011 model years · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1992-2011 Lincoln Town Car has 9 documented known issues, with 5 rated critical. The most serious are Town Car Rear Air Suspension Bag/Compressor Failure ($300-$1,200 repair), Lighting Control Module (LCM) Failure — Headlights Cut Out ($150-$600 repair), Steering Intermediate Shaft Corrosion — Loss of Steering (Recall 13V-385) ($0-$600 repair), Fuel Tank Puncture and Fire Risk in Rear Impacts (Livery/Limousine Shield Program) ($100-$300 repair) and Plastic Intake Manifold Coolant Crossover Failure (Class-Action Defect) ($550-$1,200 repair). Across all issues with published estimates, repair costs range from $80 to $1,600. DIY maintenance guides at au7o.io.

In This Article

  • Town Car Steering2
  • Town Car Suspension1
  • Town Car Electrical1
  • Town Car Fuel System1
  • Town Car Cooling1
  • Town Car HVAC1
  • Town Car Engine1
  • Town Car Body/Panels1
  • Recalls4
  • FAQ
Get Started
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In This Article

  • Steering2
  • Suspension1
  • Electrical1
  • Fuel System1
  • Cooling1
  • HVAC1
  • Engine1
  • Body/Panels1
  • Recalls4
  • FAQ

All 9 Known Issues

NHTSA Recalls4 recalls

STEERING:RACK AND PINION:PINION SHAFT

Ford Motor Company (Ford) is recalling certain model year 2005-2011 Ford Crown Victoria, 2005-2011 Mercury Grand Marquis vehicles manufactured March 23, 2004, to August 30, 2011, and 2005-2011 Lincoln Town Car vehicles manufactured March 8, 2004, to August 30, 2011, and on which the upper intermediate shaft was serviced during the course of safety recall 13V-385. The prior repairs may not have been correctly performed.

Campaign #14V70400005/11/2014

STEERING

Ford is recalling certain model year 2005-2011 Ford Crown Victoria (including Crown Victoria Police Interceptors), Mercury Grand Marquis, and Lincoln Town Car vehicles. The affected vehicles are currently registered or were originally sold in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin. Severe corrosion can seize the lower intermediate shaft which may cause the upper intermediate shaft to collapse and the steering column lower bearing to separate.

Campaign #13V38500029/08/2013

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

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Frequently Asked Questions

What are the most common Lincoln Town Car problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 1992-2011 Lincoln Town Car has 9 documented issues. The most frequently reported are: Town Car Rear Air Suspension Bag/Compressor Failure, Lighting Control Module (LCM) Failure — Headlights Cut Out, Steering Intermediate Shaft Corrosion — Loss of Steering (Recall 13V-385). Of these, 5 are rated critical and should be addressed promptly.

Is the Lincoln Town Car reliable?

The 1992-2011 Lincoln Town Car has 9 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 5 issues are rated critical: Town Car Rear Air Suspension Bag/Compressor Failure and Lighting Control Module (LCM) Failure — Headlights Cut Out and Steering Intermediate Shaft Corrosion — Loss of Steering (Recall 13V-385) and Fuel Tank Puncture and Fire Risk in Rear Impacts (Livery/Limousine Shield Program) and Plastic Intake Manifold Coolant Crossover Failure (Class-Action Defect). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Lincoln Town Car problems?

Repair costs for known Lincoln Town Car issues range from $0 to $1,600, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Town Car Rear Air Suspension Bag/Compressor Failure, typically costs $300-$1,200 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What year Lincoln Town Car is the most reliable?

Reliability varies across model years of the Lincoln Town Car. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 1992-2011 Lincoln Town Car with 9 documented issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports.

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.

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ALL YEARS20112010200920082007200620052004200320022001200019991998199719961995199419931992

On 2005-2011 Town Cars (and sister Crown Victoria/Grand Marquis) operated in road-salt states, severe corrosion can seize the lower intermediate steering shaft, which can cause the upper intermediate shaft to collapse and the steering column lower bearing to separate — resulting in loss of steering control. Ford recalled roughly 355,000 Panther-platform cars under NHTSA campaign 13V-385 (Ford 13S08) in August 2013. Before outright failure, owners notice notchy, binding, or clunking steering.

Common Symptoms

  • Notchy or binding feel when turning the wheel
  • Clunking or popping from the steering column
  • Visible heavy rust on the intermediate steering shaft
  • Steering wheel off-center or sloppy
  • Sudden increase in steering effort

How to Fix

Have a Ford/Lincoln dealer perform recall 13V-385 free of charge: replace the lower intermediate shaft, inspect and repair the upper shaft and column lower bearing, and install a retainer clip if the bearing has separated. Check the VIN for open recall status; out-of-scope cars need the shafts replaced at a shop.

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Typical repair cost:$0 - $600

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

The 2003 Panther-platform redesign replaced the recirculating-ball steering box with rack-and-pinion steering, and as these cars age the rack's pinion and end seals plus the high-pressure line fittings and O-rings are frequent leak points. Owners report fluid puddles, whining pumps, and steadily dropping reservoir levels; run dry, the pump and rack are both destroyed. Leaks at the pressure-line fitting and pressure switch are also commonly reported on the earlier cars, but rack seal leakage is the characteristic late-car failure.

Common Symptoms

  • Power steering fluid puddle under the front of the car
  • Reservoir level drops repeatedly
  • Whining or groaning when turning the wheel
  • Heavier steering at low speed
  • Fluid soaking the inner tie rod boots

How to Fix

Replace the leaking component: a damaged O-ring or high-pressure line is a cheap fix, while a leaking rack is normally replaced with a remanufactured unit followed by a front toe alignment. Flush old fluid and verify the pump was not run dry.

Typical repair cost:$150 - $1,600

Research This Issue

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Community Reported
Low ConfidenceVerifiedReviewed Jun 2026

Final-gen Town Car (2003-2011 Panther platform) used a rear-only air suspension that develops bag leaks and compressor burnout very similar to the Navigator/Crown Vic Police Interceptor system. Cars sag dramatically overnight; compressor cycles continually trying to refill.

This issue also affects: Lincoln Aviator, Ford Expedition

Common Symptoms

  • rear sag
  • compressor runs continuously
  • air suspension warning
  • rear bottoms out on bumps

How to Fix

Replace bags as a pair ($300-$600 aftermarket installed). Compressor + dryer kit ~$200-$400 installed. Many owners convert to coil springs with a Strutmasters-style kit (~$300-$500) — loses self-leveling but no further maintenance. Limo owners need to keep air for headroom adjustment.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Arnott A-2105 rear air spring, two required
    OEMArnott A-2105

    This issue is scoped to 2003-2011; confirm factory air equipment and order quantity two.

    AM AutoParts
  • AM AutoParts AM-1906992999 air-suspension compressor with dryer
    OEMAM-1906992999

    Do not install it as a first response to rea

    AM AutoParts
  • Arnott C-2615 rear coil-spring conversion kit with rear shocks
    OEMArnott C-2615

    Confirm 2003-2011 application and explain the loss of automatic load leveling before purchase; it is not the defau

    TruckSpring

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$300 - $1,200

Research This Issue

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Manually Verified
High Confidence

The Town Car's Lighting Control Module — the relay-filled black box that runs the headlamps, parking, marker, tail, and autolamp functions — fails as internal relay contacts wear and solder joints crack, causing flickering or total loss of headlights, lights stuck on (draining the battery), or high beams locked on. The identical-design LCM in the sister Panther cars (2003-2005 Crown Victoria and Grand Marquis) was the subject of NHTSA safety recall 15V-861 (Ford 15S39, ~296,000 vehicles) for cracked solder joints causing loss of headlights, but the Town Car was never included in that recall despite the same well-documented failure pattern in NHTSA complaints and owner forums. Losing headlights while driving at night is a genuine crash risk.

Common Symptoms

  • Headlights flicker or suddenly go out while driving at night
  • Flash-to-pass still works when normal headlights are dead
  • High beams stuck on, or all four lamps lit at once
  • Exterior lights cycle on and off with the ignition off, draining the battery
  • Clicking noise from the LCM behind the dash
  • Erratic turn signal or autolamp behavior

How to Fix

Replace the LCM or send it to a board-level rebuild service (around $150-250) that replaces the failure-prone relays and re-flows the solder joints; rebuilds keep the module's VIN programming. On 2003-2005 cars, the bypass-module kit Ford developed for recall 15S39 on Crown Victoria/Grand Marquis addresses the same headlamp relay circuit.

Typical repair cost:$150 - $600

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

The Panther platform mounts the fuel tank behind the rear axle, and on 1992-2001 cars a small tab on the rear stabilizer-bar axle bracket (and the left shock-mount bracket) can puncture the tank in a high-energy rear collision, causing post-crash fuel leaks and fires that have killed occupants in otherwise survivable crashes. NHTSA closed its investigation in 2002 without a recall, but Ford issued a 2001 TSB to grind the tab flush, began installing protective shield kits on police Crown Victorias in 2002, and — after a fatal 2003 limousine fire — extended free shield kits to Town Car limousine/livery operators in September 2005. Documented by the Center for Auto Safety and multiple wrongful-death lawsuits.

Common Symptoms

  • No fuel tank shield kit present over the axle brackets (visible during inspection)
  • Sharp un-ground tab on the rear stabilizer-bar axle bracket facing the tank
  • Fuel odor or leak after even a moderate rear-end impact
  • Applies especially to limousine, livery, and fleet cars with added rear weight

How to Fix

Have the Ford TSB performed (grind the stabilizer-bar bracket tab flush) and install the Ford rear-axle fuel tank shield kit, which was offered free to Town Car limousine/livery operators and costs roughly $100 in parts for civilian cars. Verify with a dealer whether the shield was ever installed.

Typical repair cost:$100 - $300

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

From 1996 to mid-2001, the 4.6L V8 used an all-composite (Nylon 6/6) intake manifold whose front coolant crossover cracks with heat-cycling age, leaking coolant — often from the hidden underside — or failing outright and dumping the cooling system over the engine. The defect affected up to 2 million Panther-platform cars and was the subject of a Ford class-action settlement (announced December 2005) that reimbursed owners at least $735 for manifold repairs on 1996-2001 Town Cars, Crown Victorias, and Grand Marquis. Left unrepaired, the leak causes overheating and can cook the engine; coolant also pools in spark plug wells and destroys ignition coils.

Common Symptoms

  • Sweet coolant smell under the hood
  • Coolant level dropping with frequent top-offs
  • Visible coolant seep or steam at the front crossover near the alternator
  • Sudden large coolant dump and overheating
  • Coolant standing in the spark plug wells
  • Low-coolant or temperature warning light

How to Fix

Replace the manifold with the revised design (DuPont Zytel composite with an aluminum front coolant crossover, used from mid-2001/2002 onward; Dorman and Ford service parts both use the aluminum crossover). Replace any coolant-soaked coils and pressure-test the system afterward.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Dorman 615-178 upper intake manifold kit
    OEMDorman 615-178

    Replace a confirmed cracked/leaking intake manifold on the 1996-2000 4.6L non-PI branch Fitment/availability: Direct item page identifies Dorman 615-178, 1996-2000 Lincoln Town Car 4.6L V8, included thermostat/O-ring/gaskets, three in st…

    PartsGeek
  • Dorman 615-175 intake manifold
    OEMDorman 615-175

    Replace a confirmed cracked/leaking intake manifold on the 2001 4.6L PI branch Fitment/availability: Live direct item identifies Dorman 615-175 and Add to Cart; current retailer fitment indexes 2001 Lincoln Town Car. Confirm VIN/engine b…

    AutoZone

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$550 - $1,200

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

Town Car (and shared Crown Vic / Grand Marquis) HVAC blend door actuators fail commonly, presenting as a persistent rapid clicking from behind the dash followed by no temperature control — usually stuck blowing cold on the driver side or hot on the passenger side. Plastic gear teeth strip; replacement is the only fix.

This issue also affects: Buick Enclave, Ford Transit, Lincoln Continental

Common Symptoms

  • rapid clicking behind dash
  • no temperature control
  • one side cold one side hot
  • stuck mode

How to Fix

Replacement blend door actuator ($30-$80 part) — labor varies wildly by which actuator. Driver side: 30 min. Passenger side: 1-2 hours. Floor/defrost actuator (deepest): 3-5 hours. Aftermarket Dorman actuators have mixed reviews — Motorcraft OEM lasts longer.

Typical repair cost:$80 - $500

Research This Issue

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Manually Verified
High Confidence

The 1998-up 4.6L 2V V8 uses eight individual coil-on-plug ignition coils whose boots and towers crack with age and heat, allowing spark to track to ground and causing single- or multi-cylinder misfires, rough idle, and stumbling under load. Failures are accelerated when the 1996-2001 plastic intake manifold leaks coolant into the spark plug wells and shorts the coils. It is one of the most common drivability complaints on the platform, well documented across owner forums and diagnostic guides.

This issue also affects: Ford Aerostar, Ford Bronco, Ford Bronco Sport

Common Symptoms

  • Check engine light, sometimes flashing, with misfire codes
  • Rough or shaking idle
  • Stumble or jerking under acceleration or load
  • Reduced power and fuel economy
  • Misfire worse in damp weather

How to Fix

Diagnose by swapping the suspect coil to another cylinder and confirming the misfire code follows; replace failed coils and boots, and replace high-mileage spark plugs at the same time. If coolant is found in a plug well, fix the intake manifold leak first or the new coil will fail too.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Motorcraft DG-508 ignition coil, single
    OEMMotorcraft DG-508

    Replace one coil confirmed failed on the 1998-2011 4.6L Town Car branch Fitment/availability: Live direct page identifies Motorcraft DG508, Town Car fitment and Add to Cart. Quantity is one per confirmed failed cylinder; confirm the vehi…

    1A Auto

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$100 - $750

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

Town Car window regulators fail routinely with age: plastic components in the regulator/motor drive — including the three plastic balls in the motor's worm-gear drive and the plastic guide clips — wear out or shatter, so the motor runs but the glass stops moving or drops into the door. It is one of the most frequently repaired items on 1998-2011 cars, with dedicated forum how-to guides and steady NHTSA owner complaints. A window that falls open is a security and weather nuisance rather than a safety problem.

Common Symptoms

  • Window glass drops down into the door
  • Motor heard running but glass does not move
  • Grinding or clunking from inside the door
  • Glass moves slowly or sits crooked in its track
  • Window stuck down and will not raise

How to Fix

Replace the regulator assembly (aftermarket units are inexpensive; many include the motor) through the inner door panel — a roughly one-hour job per door at an independent shop. Forum guides cover DIY replacement on 1998-2002 doors in detail.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • A-Premium APWR0140 front-left regulator and motor assembly
    OEMA-Premium APWR0140

    Replace a confirmed failed front-left/driver regulator and motor Fitment/availability: Live direct product page identifies APWR0140, front-left driver side, motor included and 1998-2011 Town Car fitment.

    A-Premium
  • TRQ WRA51187 front-right regulator without motor
    OEMTRQ WRA51187

    Replace a confirmed failed front-right/passenger regulator while reusing a tested-good motor Fitment/availability: Direct item page identifies WRA51187, front right, motor not included, 1998-2011 Town Car, three in stock and Add to Cart.…

    PartsGeek
  • A-Premium APWR0384 rear-left regulator and motor assembly
    OEMA-Premium APWR0384

    Replace a confirmed failed rear-left/driver regulator and motor Fitment/availability: Live direct product page identifies APWR0384, rear-left driver side, 4.6L sedan, motor included and 1998-2011 fitment.

    A-Premium
  • A-Premium APWR0385 rear-right regulator and motor assembly
    OEMA-Premium APWR0385

    Replace a confirmed failed rear-right/passenger regulator and motor Fitment/availability: Live direct product page identifies APWR0385, rear-right passenger side, 4.6L sedan, motor included and 1998-2011 fitment.

    A-Premium

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$120 - $400

Research This Issue

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Community Reported
Medium ConfidenceVerifiedReviewed Jun 2026

EXECUTIVE COACH IS RECALLING CERTAIN MODEL YEAR 2008-2011 LINCOLN TOWN CAR LIMOUSINES. THE FUEL RAIL SHIELD WAS LEFT OFF DURING MANUFACTURING. IN A FRONTAL IMPACT THE ENGINE COULD POTENTIALLY BEND OR RUPTURE FUEL LINES IF THE REPLACEMENT SHIELD IS NOT IN PLACE, CAUSING THOSE LINES TO LEAK FUEL.

Campaign #10V63800009/12/2010

SUSPENSION:FRONT:HUB

ON CERTAIN PASSENGER VEHICLES, A FRONT WHEEL BEARING AND HUB ASSEMBLY MAY FRACTURE DUE TO IMPROPER HEAT TREATMENT.

Campaign #07V27000026/06/2007

Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

get a full repair guide

What is the 2003-2011 Lincoln Town Car Town Car Rear Air Suspension Bag/Compressor Failure?

Final-gen Town Car (2003-2011 Panther platform) used a rear-only air suspension that develops bag leaks and compressor burnout very similar to the Navigator/Crown Vic Police Interceptor system. Cars sag dramatically overnight; compressor cycles continually trying to refill. Repairs typically run $300-$1,200. Severity: high.

What is the 1995-2011 Lincoln Town Car Lighting Control Module (LCM) Failure — Headlights Cut Out?

The Town Car's Lighting Control Module — the relay-filled black box that runs the headlamps, parking, marker, tail, and autolamp functions — fails as internal relay contacts wear and solder joints crack, causing flickering or total loss of headlights, lights stuck on (draining th… Repairs typically run $150-$600. Severity: high.

What is the 2005-2011 Lincoln Town Car Steering Intermediate Shaft Corrosion — Loss of Steering (Recall 13V-385)?

On 2005-2011 Town Cars (and sister Crown Victoria/Grand Marquis) operated in road-salt states, severe corrosion can seize the lower intermediate steering shaft, which can cause the upper intermediate shaft to collapse and the steering column lower bearing to separate — resulting… Repairs typically run $0-$600. Severity: high.

What is the 1992-2001 Lincoln Town Car Fuel Tank Puncture and Fire Risk in Rear Impacts (Livery/Limousine Shield Program)?

The Panther platform mounts the fuel tank behind the rear axle, and on 1992-2001 cars a small tab on the rear stabilizer-bar axle bracket (and the left shock-mount bracket) can puncture the tank in a high-energy rear collision, causing post-crash fuel leaks and fires that have ki… Repairs typically run $100-$300. Severity: high.

What is the 1996-2001 Lincoln Town Car Plastic Intake Manifold Coolant Crossover Failure (Class-Action Defect)?

From 1996 to mid-2001, the 4.6L V8 used an all-composite (Nylon 6/6) intake manifold whose front coolant crossover cracks with heat-cycling age, leaking coolant — often from the hidden underside — or failing outright and dumping the cooling system over the engine. The defect affe… Repairs typically run $550-$1,200. Severity: high.

What is the 2003-2011 Lincoln Town Car Town Car HVAC Blend Door Actuator Clicking / No-Heat?

Town Car (and shared Crown Vic / Grand Marquis) HVAC blend door actuators fail commonly, presenting as a persistent rapid clicking from behind the dash followed by no temperature control — usually stuck blowing cold on the driver side or hot on the passenger side. Plastic gear te… Repairs typically run $80-$500. Severity: medium.

What is the 2003-2011 Lincoln Town Car Power Steering Rack and Line Leaks (2003+ Rack-and-Pinion)?

The 2003 Panther-platform redesign replaced the recirculating-ball steering box with rack-and-pinion steering, and as these cars age the rack's pinion and end seals plus the high-pressure line fittings and O-rings are frequent leak points. Owners report fluid puddles, whining pum… Repairs typically run $150-$1,600. Severity: medium.

What is the 1998-2011 Lincoln Town Car Coil-on-Plug Ignition Coil Failure and Misfires (4.6L V8)?

The 1998-up 4.6L 2V V8 uses eight individual coil-on-plug ignition coils whose boots and towers crack with age and heat, allowing spark to track to ground and causing single- or multi-cylinder misfires, rough idle, and stumbling under load. Failures are accelerated when the 1996-… Repairs typically run $100-$750. Severity: medium.

What is the 1998-2011 Lincoln Town Car Power Window Regulator Failure?

Town Car window regulators fail routinely with age: plastic components in the regulator/motor drive — including the three plastic balls in the motor's worm-gear drive and the plastic guide clips — wear out or shatter, so the motor runs but the glass stops moving or drops into the… Repairs typically run $120-$400. Severity: low.