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Rivian · Known Issues

2021-2026 Rivian R1T Problems: 19 Known Issues

2021-2026 model years · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2021-2026 Rivian R1T has 19 documented known issues, with 7 rated critical. The most serious are R1T Frunk Auto-Close Finger Pinch Recall (22V-176) ($0-$0 repair), R1T / R1S Quad-Motor Front Drive Unit Failures ($0-$8,000 repair), R1T / R1S Front Seat Belt Anchor Recall (22V-641, 207 Vehicles), Rear Toe Link Joint Separation After Suspension Service (Recall 26V-003 / FSAM-1794) ($0-$0 repair), Central Gateway Module (CGM) Failure — Truck Will Not Wake, Unlock, or Release the Charge Cable ($0-$2,500 repair), Hands-Free Highway Assist Fails to Classify Lead Vehicle — ADAS Software Recall (25V-585 / FSAM-1744) ($0-$0 repair) and Front Passenger Occupant Classification System Miscalibration — Airbag Fails to Suppress for Child (Recall 22V-319) ($0-$0 repair). Across all issues with published estimates, repair costs range from $250 to $8,000. DIY maintenance guides at au7o.io.

In This Article

  • R1T Safety/Recalls5
  • R1T Electrical7
  • R1T Suspension2
  • R1T Drivetrain1
  • R1T Body/Panels2
  • R1T Exterior1
  • R1T HVAC1
  • Recalls18
  • FAQ
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In This Article

  • Safety/Recalls5
  • Electrical7
  • Suspension2
  • Drivetrain1
  • Body/Panels2
  • Exterior1
  • HVAC1
  • Recalls18
  • FAQ
  • All 19 Known Issues

    Filter:
    ALL YEARS202620252024202320222021

    When Issues Typically Appear

    R1T Frunk Auto-Close Finger Pinch Recall (22V-176)
    0K-50K
    R1T / R1S 12V Auxiliary Battery Drain (Gear Guard, Cellular Modem)
    0K-80K
    R1T / R1S Infotainment Freezes + Black-Screen Reboots
    0K-100K
    R1T / R1S Brake Lights Stay On in "Bench Mode" (Recall 23V-159)
    0K-50K
    Early R1T Upper Control Arm Corrosion (Salt-Belt)
    5K-50K
    R1T / R1S Charge Port Motor / Door Failure
    5K-60K
    R1T / R1S Quad-Motor Front Drive Unit Failures
    20K-80K
    025K50K75K100K mi

    Rivian issued a software action in 2022 covering R1T vehicles for a frunk (front trunk) auto-close obstacle-detection issue — the powered frunk could close on fingers when the detection didn't trigger correctly. Software-only remedy via OTA. Check the official Rivian recall lookup for current campaign status applicable to your VIN.

    Common Symptoms

    • frunk closes on fingers
    • obstacle detection fails

    How to Fix

    Software update via OTA was the remedy. Confirm VIN via rivian.com/support/article/recall-information or the NHTSA recall lookup. If older software, plug in at home to download the OTA.

    Typical repair cost:$0 - $0

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    NHTSA recall 22V-641 / Rivian FSAM-924 covers 207 model-year 2022 vehicles: 198 R1Ts and 9 R1Ss built from January 28 through August 8, 2022. A front driver and/or passenger seat-belt height-adjuster bolt may have been cross-threaded, weakening the attachment to the B-pillar. A loose assembly may rattle at the height-adjuster area or move excessively, and may not restrain an occupant as intended in a crash. These are campaign-population counts, not owner reports.

    Common Symptoms

    • Rattle near the front seat-belt height adjuster on the B-pillar
    • Excessive movement while adjusting front seat-belt height
    • Open recall 22V-641 for the VIN

    How to Fix

    Check the VIN for recall 22V-641 / FSAM-924 and schedule Rivian service promptly if open. Rivian Mobile Service or a Rivian Service Center will inspect and, as necessary, properly secure the seat-belt anchorage free of charge; the owner notice estimates about one hour. Do not pull-test or disassemble the anchor. Do not buy a belt, bolt or height adjuster from this page; the recall remedy and any parts depend on VIN and Rivian inspection.

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    On 502 early 2022 R1T pickups built September 21, 2021 through April 12, 2022, the Occupant Classification System (OCS) in the front passenger seat was calibrated incorrectly at the seat supplier (Hyundai Transys). The OCS is the sensing mat and control logic that weighs the front passenger and decides whether to enable or suppress the passenger frontal airbag. With a bad calibration the system can classify a child or a child restraint as an adult and leave the passenger airbag ENABLED. A deploying frontal airbag against a child or rear-facing infant seat can cause severe or fatal injury. This is an R1T-specific campaign — the affected seat build window did not extend to the R1S population under this campaign number, so do not assume sibling coverage. The fault is in the seat assembly itself, not in software, which is why the remedy is a full seat replacement rather than a recalibration or OTA.

    Common Symptoms

    • Passenger airbag status indicator reads ON with a child or child seat in the front passenger seat
    • Airbag OFF telltale fails to illuminate when it should
    • Occupant detection appears to misread seat occupancy
    • SRS/airbag warning message on the display

    How to Fix

    Free recall remedy under NHTSA 22V-319. Rivian service replaces the entire front passenger seat assembly with a correctly calibrated unit at no charge. Until the repair is performed, do not seat children or install a child restraint in the front passenger position — use a rear seating position. Verify the passenger airbag status indicator behaves correctly (it should read OFF with a child or child seat present); if it reads ON, the OCS is not suppressing and the vehicle needs the recall service. Check VIN eligibility with Rivian or on NHTSA's recall lookup.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    Rivian has issued multiple software actions across 2023 covering lighting/visibility issues on R1T and R1S — including brake-light behavior in various drive modes (Conserve, Wade) that could keep brake lights illuminated when not appropriate. Multiple campaigns; consult Rivian recall lookup for status applicable to your VIN.

    Common Symptoms

    • brake lights stuck on
    • misleading brake light

    How to Fix

    OTA updates apply the fixes automatically. Confirm via rivian.com/support/article/recall-information or NHTSA recall lookup against your VIN. Keep car connected to Wi-Fi at home to receive OTAs promptly.

    Typical repair cost:$0 - $0

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    Between October 20, 2021 and May 31, 2024, Rivian service technicians removed and then REUSED upper pillar trim panels instead of replacing them with new parts. Removal damages the attachment clips that hold the trim to the pillar. The side curtain (inflatable) airbag deploys from behind that trim, and it relies on the panel breaking away in a controlled, predictable way. With damaged or weakened clips the panel can release improperly, deflecting the curtain airbag or allowing the panel itself to become a projectile, so the curtain may not deploy into its designed position during a rollover or side impact. On the R1T only the upper B-pillars are affected (the R1S adds the C-pillars, a genuine model difference — do not carry the R1S C-pillar scope onto the truck). 1,723 vehicles across both nameplates, with an estimated 100 percent defect rate in the affected population. Like the toe link campaign this is service-induced, so inclusion depends on repair history, not build date alone.

    Common Symptoms

    • Loose, rattling, or poorly seated upper B-pillar trim panel
    • Trim panel gap or misalignment along the B-pillar
    • Prior service or collision repair involving interior pillar trim removal
    • No dash warning — the defect is mechanical and gives no fault indication

    How to Fix

    Free recall remedy under NHTSA 24V-408. Rivian removes the potentially affected upper B-pillar trim panel(s) and installs brand-new panels with new attachment clips. Service time is under two hours. Because eligibility is driven by whether your specific truck had pillar trim removed during a prior repair (commonly after collision work, seat belt service, or interior warranty work), run the VIN through NHTSA's recall lookup rather than assuming a 2022-2024 build is or is not covered. Never reuse pillar trim clips on any airbag-adjacent panel during independent repair work.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    The Central Gateway Module is the routing hub of the R1T's vehicle network: it brokers messages between the CAN/Ethernet domains, gates OTA update delivery, and manages the wake/sleep state of the rest of the modules. When the CGM fails, the truck goes fully unresponsive — it will not wake from sleep, will not respond to the key fob, phone key, or Rivian app, will not unlock, and critically will not release a plugged-in EVSE connector, which leaves the truck physically tethered to the charger. Owners frequently misdiagnose this as a 12V battery problem first, and report replacing the 12V batteries with no improvement before a technician identifies the CGM. The distinguishing signature is that the truck is dead despite a healthy state of charge (owners report this at 80 percent-plus HV charge) and despite fresh 12V batteries. Related module failures with overlapping symptoms include the telematics module, and Rivian ran a separate service campaign covering some 2022 R1T trucks built roughly August through December 2021 for incorrectly assembled Body Control Modules that could fail suddenly. This is a tow-in event, not a roadside fix.

    Common Symptoms

    • Vehicle completely unresponsive and will not wake from sleep
    • Key fob, phone key, and Rivian app all fail to unlock the truck
    • Charge cable will not release from the charge port
    • Truck dead despite a high high-voltage state of charge
    • No response after replacing the 12V batteries
    • App shows the vehicle offline or unreachable indefinitely

    How to Fix

    There is no owner-side remedy — the CGM is VIN-locked and must be replaced and programmed by Rivian. Before assuming the worst, have Rivian remote diagnostics confirm whether the vehicle is reachable at all, and rule out a flat 12V system (a genuinely dead 12V presents similarly but responds to a jump at the front 12V access point). If the truck stays dead with good 12V and good HV state of charge and will not release the charge cable, expect a CGM or telematics module replacement. Use the manual charge-cable release procedure to free the EVSE so the truck can be towed. Replacement is covered under the basic vehicle warranty; out of warranty, module plus programming and diagnostic labor runs into four figures. Owners of 2022 trucks built August-December 2021 should also ask Rivian whether their VIN falls under the Body Control Module service campaign.

    Typical repair cost:$0 - $2,500

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    Community Reported
    Low ConfidenceVerifiedReviewed Aug 2026

    On 2025 R1T and R1S vehicles running software older than 2025.18.30, the Hands-Free Highway Assist (HWA) perception stack can misclassify the vehicle directly ahead. HWA is a hands-off Level 2 system that controls steering, throttle and braking on limited-access highways and depends on correctly identifying a lead vehicle to command deceleration. When the lead vehicle is misclassified the system does not brake adequately and a collision can occur if the driver does not intervene. Rivian reported to NHTSA that on May 14, 2025 a 2025 R1S experienced this exact functional limitation and struck another vehicle at roughly 6 mph. The recall covers 24,214 vehicles, of which 4,386 are R1T pickups built July 10, 2024 through May 13, 2025 (the R1S share is 19,828, built from April 29, 2024) — the truck is genuinely named in the campaign, not swept in by association. This is a Gen 2 electrical-architecture vehicle; the Gen 1 2022-2024 Driver+ system is a different stack and is not covered by this campaign.

    Common Symptoms

    • Hands-Free Highway Assist does not slow for a vehicle ahead
    • Late, weak, or absent automatic braking while HWA is engaged
    • Lead vehicle does not appear or flickers on the driving visualization
    • Unexpected forward-collision event while hands-free is active
    • Software version reads earlier than 2025.18.30

    How to Fix

    Free remedy delivered over the air. Install software version 2025.18.30 or later — Rivian pushed the fix on June 3, 2025 and estimates roughly 99 percent of the fleet took it automatically before the formal recall was filed. Check Settings > Software for your current version. If your truck is on an older build (common on vehicles parked long-term, stored without Wi-Fi, or with updates repeatedly deferred), connect to Wi-Fi and let the update complete, or call Rivian at 1-888-748-4261 and reference FSAM-1744. Until updated, do not rely on HWA hands-free; supervise the system and keep hands ready to brake.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    R1T and R1S report 12V drain after long parking — particularly with Gear Guard (cabin/exterior camera surveillance) enabled, which keeps cellular modem and cameras active. Owners report dead 12V in 7-14 days without Gear Guard, faster with it. Multiple OTA updates have improved parasitic draw but not eliminated.

    Common Symptoms

    • dead 12V
    • will not wake
    • Gear Guard fault

    How to Fix

    Update to latest software. Disable Gear Guard for long parking. Use a 12V battery maintainer for storage stretches over 2 weeks. AGM 12V replacement under warranty for early failures; out-of-warranty ~$250-$400.

    Typical repair cost:$0 - $400

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    Multiple owner reports of the charge port door motor failing — door refuses to open via app/touchscreen/button, sometimes stuck open after charge session. Cold weather amplifies failure rate. Rivian replaces under warranty; some early VINs received recall for related door-latch behavior.

    This issue also affects: Buick Enclave, Lincoln Continental, Lincoln Navigator

    Common Symptoms

    • charge port wont open
    • charge port stuck
    • door motor fail

    How to Fix

    Service center charge port assembly replacement under warranty. Out-of-warranty $400-$700. Owners can sometimes manually push the door (gently) to free a stuck door — emergency release procedure in owner's manual.

    Typical repair cost:$0 - $700

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    R1T and R1S center display and driver display can freeze, reboot mid-drive, or go black entirely — particularly during cellular handoffs (entering/leaving tunnel), after wake from sleep, or during OTA installation. Loss of driver display means losing speed/range readout in motion (workaround: use HUD if equipped or phone). Multiple OTA releases have improved but not eliminated.

    This issue also affects: Buick Enclave, Lincoln Continental, Lincoln Navigator

    Common Symptoms

    • screen freeze
    • screen reboot
    • black screen
    • no speedometer

    How to Fix

    Hard reset: hold both scroll wheels on steering wheel 10+ seconds. Severe cases require service center module replacement. Stay on latest software (OTA). Some owners disable Gear Guard to reduce modem-related reboots.

    Typical repair cost:$0 - $0

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    R1T and R1S vehicles built roughly December 2022 through March 2023 received onboard chargers (OBC) that the supplier built with a faulty internal component. The OBC is the module that rectifies AC from a wall outlet or Level 2 EVSE into DC for the high-voltage pack. When the defective component fails, the truck loses ALL AC charging capability: it will not take a charge from a 120 V Level 1 cord or a 240 V Level 2 home or destination charger. DC fast charging bypasses the onboard charger entirely and continues to work, which is the diagnostic signature that separates this from a charge port, cable, or EVSE problem — a truck that fast-charges perfectly but refuses every wall charger is pointing at the OBC. In practice this strands owners at home overnight and forces them onto public DCFC for daily charging, which is both expensive and harder on the pack. Rivian handled this as a customer satisfaction campaign (advisory RCA-34-23-002-1), NOT as an NHTSA safety recall, so it never appeared in a federal recall lookup and many affected owners were never proactively notified.

    Common Symptoms

    • Vehicle will not charge on a 240 V Level 2 home charger
    • Vehicle will not charge on a 120 V Level 1 cord
    • DC fast charging still works normally
    • Charging session aborts immediately on AC with a charging fault message
    • Charge port shows a fault or error color when an AC cable is connected

    How to Fix

    Free replacement of the onboard charger under Rivian's customer satisfaction campaign for affected build dates. Rivian confirmed the work does not require a Service Center visit and can be completed by Mobile Service at the owner's home or office. Diagnose before booking: if the truck accepts DC fast charging normally but fails on both Level 1 and Level 2, the OBC is the prime suspect. Because this is a satisfaction campaign rather than a recall, it will not show on NHTSA's VIN lookup — contact Rivian service directly and reference the onboard charger AC charging campaign. Rule out the EVSE and a tripped circuit first by testing a second, known-good Level 2 charger.

    Find a Rivian dealer

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    Open Rivian dealer map in Google Maps ↗

    Call to confirm they service Rivian vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    Improperly manufactured front lamp assemblies on Gen 2 R1T and R1S vehicles can leave one or both front turn signals dead — the signal fails to illuminate and flash at all. Because the front turn signal is a required exterior lighting function, the condition is a non-compliance with FMVSS 108 (Lamps, Reflective Devices and Associated Equipment) rather than a wear item, and surrounding drivers get no indication of an intended lane change or turn. Rivian first filed this as NHTSA campaign 25V-387 in June 2025. The supplier failed to fully contain the bad parts, so Rivian later expanded the population as NHTSA campaign 26V-508 (Rivian FSAM-1833), adding 625 model year 2025-2026 R1T trucks built October 1, 2024 through March 19, 2026 alongside 3,204 R1S units. A truck repaired under the original 25V-387 campaign can still fall into the expansion, so an already-completed recall does not close this out.

    Common Symptoms

    • One or both front turn signals do not illuminate or flash
    • Turn signal works at the rear but not the front on the same side
    • Hazard flashers do not light the affected front corner
    • Possible exterior lighting fault message on the display
    • No visible signal confirmed during a walk-around check

    How to Fix

    Free recall remedy. Rivian service inspects the front turn signal lamp assemblies and replaces any defective lamp at no charge. This is a physical parts replacement, not an OTA — a service visit is required. Because of the expansion, re-check your VIN against BOTH 25V-387 and 26V-508 even if you already had turn signal work performed. Do a walk-around signal check periodically: the failure can be one-sided and the cabin may not always give an obvious fast-flash hyperblink warning on an LED system.

    Find a Rivian dealer

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    Open Rivian dealer map in Google Maps ↗

    Call to confirm they service Rivian vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    Rivian technicians disassembled and reassembled the rear suspension toe link joint using an outdated service procedure in effect from April 1, 2022 through March 10, 2025. Joints reassembled under that procedure may not meet design intent and can carry unintended loads. Over time and vehicle motion the toe link joint can separate, causing the rear wheel to steer itself and producing a sudden loss of vehicle control without prior warning. Rivian recalled 19,641 previously-serviced R1T and R1S vehicles (12,610 of them R1T pickups) on December 26, 2025, filed with NHTSA as campaign 26V-003. Separately, NHTSA's Office of Defects Investigation opened preliminary evaluation PE26-004 covering roughly 114,922 R1T and R1S vehicles after owner reports of left-rear toe link separation, so the investigation population is far larger than the recall population. Note this is a SERVICE-induced defect: only vehicles that actually had rear suspension work performed in that window are in the recall, which is why VIN lookup matters more than model year here. Rivian reported one crash with alleged minor injuries as of January 5, 2026.

    Common Symptoms

    • Sudden loss of steering/directional control
    • Rear of vehicle wanders or feels loose under cornering
    • Clunking or knocking from the rear suspension
    • Visible rear wheel toe/camber change or wheel tucked inward
    • Vehicle pulls or darts unexpectedly

    How to Fix

    Free recall remedy. Rivian replaces the rear toe link bolts on both sides using the updated (post-March 10, 2025) service procedure. Check your VIN against NHTSA campaign 26V-003 / Rivian FSAM-1794 — model year alone does not determine inclusion, prior rear suspension service does. Owner notification letters were scheduled to mail by February 24, 2026. If you experience rear-end wander, a sudden change in rear toe/alignment, or clunking from the rear suspension, stop driving and contact Rivian service rather than waiting for the letter, as the failure mode is separation without warning.

    Find a Rivian dealer

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    Open Rivian dealer map in Google Maps ↗

    Call to confirm they service Rivian vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    Early R1T owners in salt-belt regions (US Northeast/Midwest, Canada) report surprising rapid surface corrosion on the upper control arms — bare metal exposed at welds, bushings showing rust through finish. Rivian made running production changes around mid-2023. Affected cars eligible for inspection.

    Common Symptoms

    • visible rust on control arms
    • corrosion at welds

    How to Fix

    Schedule Rivian service inspection — many cars have been replaced under warranty for early-onset corrosion. Annual underbody wash strongly recommended. Aftermarket undercoating shops can treat at owner expense ($400-$800).

    Typical repair cost:$0 - $1,500

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    Early-production Quad-Motor R1T and R1S (2022-2023) have documented front drive unit failures — typically presenting as a grinding/whining noise, vehicle warnings about drive system, or sudden loss of front-axle drive. Rivian has replaced many under warranty; reports cluster around 20,000-40,000 miles. Quad-Motor architecture (separate motors per wheel) means a single DU failure leaves three working motors but with warning lights.

    Common Symptoms

    • grinding noise
    • drive system warning
    • loss of front drive
    • whining

    How to Fix

    Rivian warranty replacement is the standard fix (8 yr / 175,000 mi powertrain). Document any noise or warning promptly. Out-of-warranty drive unit replacement is dealer-only and likely $4,000-$8,000 per unit.

    Typical repair cost:$0 - $8,000

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    The R1T's motorized hard tonneau cover over the bed is an R1T-exclusive assembly (the R1S has no equivalent) built from articulated panels driven by a single motor. Early covers suffer from panels falling out of synchronization with each other, at which point the mechanism jams mid-travel and the panels can bind, deform, or physically break apart. Dirt, grit, and trail dust entering the track accelerate the failure — exactly the use case the truck is sold for. Owners report failures very early in ownership, and a substantial number report that factory REPLACEMENT covers subsequently failed as well, indicating the original design rather than a single bad batch. A jammed cover often leaves the bed either stuck open (no security or weather protection) or stuck closed (no bed access), and the truck may flag a fault and restrict the cover's operation. Rivian eventually acknowledged the design and offered a redesigned cover retaining the single motor but adding an updated spring system to keep the panels aligned, reinforced panels and gearing, and a cleaning provision to keep debris out of the mechanism.

    Common Symptoms

    • Powered tonneau cover jams partway through travel
    • Grinding or straining noise from the cover motor
    • Panels visibly misaligned, buckled, or separated
    • Cover stuck fully open or fully closed and unresponsive
    • Fault message about the tonneau cover on the display
    • Cover reverses direction or refuses to complete a cycle

    How to Fix

    Rivian offered R1T owners with broken powered tonneau covers a redesigned replacement cover, priced around $500 for owners buying in and covered without charge in many warranty cases — confirm current coverage with Rivian service since the program terms have shifted over time. The redesigned unit adds a revised spring/sync system, reinforced panels and gears, and debris cleaning. Preventatively: keep the tonneau tracks clear of sand, mud, and gravel, do not force a cover that has stopped mid-travel (forcing it is what breaks panels), and cycle the cover fully open or fully closed rather than leaving it parked partway. If the cover jams, stop operating it and book service rather than attempting repeated retries.

    Typical repair cost:$500 - $2,500

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    The gear tunnel is an R1T-exclusive storage compartment between the cab and the bed, closed by two powered drop-down doors. Owners report two opposing failure modes. In the first, the latch will not release: the actuator motor whirs or buzzes loudly but the door does not open, leaving cargo locked inside. In the second, the latch will not engage: the striker hook bounces off the latch instead of catching, so the door reports 'unable to latch or close', the truck drops into a reduced or safe drive mode, and the door can swing open in motion and dump its contents. A related failure involves the door's internal hinges — including the door that carries the onboard compressor hose — breaking under load. Root causes reported by owners and technicians include a weak or worn latch mechanism, and in at least some cases an electrical connector that was never fully seated at the factory. Owners also warn that using the emergency mechanical release on a stuck door can make the situation worse and complicate the eventual repair.

    Common Symptoms

    • Loud buzz or whir from the gear tunnel door with no movement
    • Gear tunnel door will not open from the touchscreen or app
    • 'Unable to latch or close' message and safe/reduced drive mode enabled
    • Door pops open or fails to stay shut while driving
    • Latch hook visibly bounces off the striker instead of catching
    • Broken or sagging gear tunnel door hinge

    How to Fix

    Have Rivian service diagnose before pulling emergency releases. Where the cause is a loose or unseated electrical connector behind the trim covering the safety release, reseating the connector fully restores operation at no parts cost. Where the latch mechanism itself has failed, the latch assembly is replaced — a comparatively straightforward repair once the part arrives, though part availability has been the main delay. Broken door hinges require door assembly replacement. Repairs are typically covered under the basic vehicle warranty on affected model years. Do not repeatedly cycle a buzzing, non-opening door, and do not force the emergency release on a stuck gear tunnel door.

    Typical repair cost:$250 - $1,200

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    Community Reported
    Medium ConfidenceVerifiedReviewed Aug 2026

    On R1T pickups produced between September 9, 2023 and March 25, 2024, the headlamps left the factory aimed slightly too low and do not meet current production specification or the beam-pattern and intensity requirements of FMVSS 108. The practical consequence is insufficient forward illumination of the road at night — the usable light falls short well before the driver's stopping distance at highway speed, which raises crash risk in unlit conditions and on the unlit trails these trucks are marketed for. Roughly 17,000 Rivian vehicles across the R1T, R1S and EDV lines were covered. This is an aiming/setup defect rather than a lamp hardware failure, so it presents as chronically poor night vision that owners often blame on the LED projector design instead of recognizing as a recallable condition.

    Common Symptoms

    • Poor forward illumination at night
    • Low beam cutoff sits noticeably close to the truck
    • Dark zone at the far end of the beam on unlit roads
    • Headlights appear to point at the pavement rather than down the road
    • Frequent need to use high beams on roads where low beams should suffice

    How to Fix

    Free recall remedy under NHTSA 24V-367 (Rivian FSAM-1445, remedy available as of May 31, 2024). Rivian service measures the headlamp aim on the affected vehicle and corrects it to specification if it is out of range. This requires a service visit with proper aiming equipment — do not attempt to adjust the aim yourself, since an over-corrected aim blinds oncoming traffic and creates a different FMVSS 108 violation. If night visibility still seems poor after the recall service, ask for a second aim verification rather than assuming the trucks simply light poorly.

    Typical repair cost:$0 - $0

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    This is a Gen 2 specific issue and does not apply to Gen 1 trucks. For model year 2025-2026 Rivian replaced the Gen 1 (2022-2024) PTC resistive cabin heater with a heat pump, which is far more efficient in cold weather but mechanically far more complex — it runs the refrigerant circuit in reverse to pull heat from ambient air. Gen 2 owners report an unusually loud compressor (commonly described as a jet engine or lawnmower noise from the front of the vehicle when heat or A/C is active), followed in a meaningful number of cases by a 'Thermal system fault' message and complete loss of cabin heat. Some failures are refrigerant loss from a leaking heat pump / AC compressor, which drains the circuit and takes cabin cooling down with the heat. Others present as slow warm-up: owners directly comparing a 2025 to a 2024 report the Gen 1 truck heating almost immediately while the Gen 2 takes five-plus minutes and never fully warms the footwells. Loss of heat also means loss of windshield defrost, which is a genuine safety problem in freezing or wet conditions. There is no NHTSA recall for this — it is a warranty pattern, not a campaign. Separately, Gen 1 trucks have their own HVAC problem addressed by service bulletins RCA-26-24-002-1 and RSB-26-26-001-1, covering a faulty front HVAC case drain that leaks water into the front footwells.

    Common Symptoms

    • 'Thermal system fault' message on the display
    • No cabin heat and no windshield defrost
    • Very loud jet-engine or lawnmower noise from the front when heat or A/C runs
    • Cabin takes five or more minutes to warm, footwells never get warm
    • Loss of A/C cooling alongside loss of heat (refrigerant leak)
    • Puddle or refrigerant residue under the front of the vehicle

    How to Fix

    Have Rivian service diagnose rather than assuming the compressor. A meaningful share of Gen 2 thermal complaints — particularly stuck valve behavior and slow warm-up — are resolved by an OTA software update to the thermal control strategy, so confirm you are on current software first. Where the compressor has genuinely failed or the circuit has lost refrigerant, service replaces the heat pump compressor assembly (and recharges the system) under the basic vehicle warranty on these model years; expect meaningful downtime, as owners report part availability running from a week to over a month. For Gen 1 water-in-the-footwell complaints, reference bulletins RCA-26-24-002-1 (replace front HVAC assembly drain valve) and RSB-26-26-001-1 (inspect for water ingress and apply additional HVAC case sealant).

    Typical repair cost:$0 - $3,500

    Research This Issue

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    Community Reported
    Low ConfidenceVerifiedReviewed Aug 2026
    NHTSA Recalls18 recalls

    EXTERIOR LIGHTING:TURN SIGNAL

    Rivian Automotive, LLC (Rivian) is recalling certain 2025-2026 R1S and R1T vehicles. One or both front turn signals may fail to illuminate and flash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

    Campaign #26V50800006/08/2026

    SUSPENSION:CRITICAL FASTENERS

    Rivian Automotive, LLC (Rivian) is recalling certain 2022-2025 R1S and R1T vehicles that previously had service performed. The toe link may have been reassembled incorrectly during service procedures performed before March 10, 2025.

    Campaign #26V00300005/01/2026

    EXTERIOR LIGHTING:TURN SIGNAL

    Rivian Automotive, LLC (Rivian) is recalling certain 2025 R1S and R1T vehicles. One or both front turn signals may fail to illuminate and flash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

    Campaign #25V38700011/06/2025

    ELECTRICAL SYSTEM:ADAS:AUTONOMOUS/SELF DRIVING:SOFTWARE

    Rivian Automotive, LLC (Rivian) is recalling certain 2025 R1S and R1T vehicles operating a software version prior to 2025.18.30. The Hands-Free Highway Assist (HWA) software may fail to correctly identify a lead vehicle.

    Campaign #25V58500008/09/2025

    SEAT BELTS:FRONT:ANCHORAGE

    Rivian Automotive, LLC (Rivian) is recalling certain 2022-2025 R1T and R1S vehicles. The D-ring bolts for one or both front seat belt anchorage assemblies may not have been properly installed.

    Campaign #25V37000003/06/2025

    + 13 more recalls. Check all on NHTSA.gov

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    Frequently Asked Questions

    What are the most common Rivian R1T problems?

    According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2021-2026 Rivian R1T has 19 documented issues. The most frequently reported are: R1T Frunk Auto-Close Finger Pinch Recall (22V-176), R1T / R1S Quad-Motor Front Drive Unit Failures, R1T / R1S Front Seat Belt Anchor Recall (22V-641, 207 Vehicles). Of these, 7 are rated critical and should be addressed promptly.

    Is the Rivian R1T reliable?

    The 2021-2026 Rivian R1T has 19 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 7 issues are rated critical: R1T Frunk Auto-Close Finger Pinch Recall (22V-176) and R1T / R1S Quad-Motor Front Drive Unit Failures and R1T / R1S Front Seat Belt Anchor Recall (22V-641, 207 Vehicles) and Rear Toe Link Joint Separation After Suspension Service (Recall 26V-003 / FSAM-1794) and Central Gateway Module (CGM) Failure — Truck Will Not Wake, Unlock, or Release the Charge Cable and Hands-Free Highway Assist Fails to Classify Lead Vehicle — ADAS Software Recall (25V-585 / FSAM-1744) and Front Passenger Occupant Classification System Miscalibration — Airbag Fails to Suppress for Child (Recall 22V-319). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

    How much does it cost to fix common Rivian R1T problems?

    Repair costs for known Rivian R1T issues range from $0 to $8,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, R1T Frunk Auto-Close Finger Pinch Recall (22V-176), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

    What year Rivian R1T is the most reliable?

    Reliability varies across model years of the Rivian R1T. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 2021-2026 Rivian R1T with 19 documented issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports.

    What is the 2021-2022 Rivian R1T R1T Frunk Auto-Close Finger Pinch Recall (22V-176)?

    Rivian issued a software action in 2022 covering R1T vehicles for a frunk (front trunk) auto-close obstacle-detection issue — the powered frunk could close on fingers when the detection didn't trigger correctly. Software-only remedy via OTA. Check the official Rivian recall looku… Repairs typically run $0-$0. Severity: high.

    What is the 2022-2024 Rivian R1T R1T / R1S Quad-Motor Front Drive Unit Failures?

    Early-production Quad-Motor R1T and R1S (2022-2023) have documented front drive unit failures — typically presenting as a grinding/whining noise, vehicle warnings about drive system, or sudden loss of front-axle drive. Rivian has replaced many under warranty; reports cluster arou… Repairs typically run $0-$8,000. Severity: high.

    What is the 2022 Rivian R1T R1T / R1S Front Seat Belt Anchor Recall (22V-641, 207 Vehicles)?

    NHTSA recall 22V-641 / Rivian FSAM-924 covers 207 model-year 2022 vehicles: 198 R1Ts and 9 R1Ss built from January 28 through August 8, 2022. A front driver and/or passenger seat-belt height-adjuster bolt may have been cross-threaded, weakening the attachment to the B-pillar. A l… Severity: high.

    What is the 2022-2025 Rivian R1T Rear Toe Link Joint Separation After Suspension Service (Recall 26V-003 / FSAM-1794)?

    Rivian technicians disassembled and reassembled the rear suspension toe link joint using an outdated service procedure in effect from April 1, 2022 through March 10, 2025. Joints reassembled under that procedure may not meet design intent and can carry unintended loads. Over time… Repairs typically run $0-$0. Severity: high.

    What is the 2022-2024 Rivian R1T Central Gateway Module (CGM) Failure — Truck Will Not Wake, Unlock, or Release the Charge Cable?

    The Central Gateway Module is the routing hub of the R1T's vehicle network: it brokers messages between the CAN/Ethernet domains, gates OTA update delivery, and manages the wake/sleep state of the rest of the modules. When the CGM fails, the truck goes fully unresponsive — it wil… Repairs typically run $0-$2,500. Severity: high.

    What is the 2025 Rivian R1T Hands-Free Highway Assist Fails to Classify Lead Vehicle — ADAS Software Recall (25V-585 / FSAM-1744)?

    On 2025 R1T and R1S vehicles running software older than 2025.18.30, the Hands-Free Highway Assist (HWA) perception stack can misclassify the vehicle directly ahead. HWA is a hands-off Level 2 system that controls steering, throttle and braking on limited-access highways and depe… Repairs typically run $0-$0. Severity: high.

    What is the 2022 Rivian R1T Front Passenger Occupant Classification System Miscalibration — Airbag Fails to Suppress for Child (Recall 22V-319)?

    On 502 early 2022 R1T pickups built September 21, 2021 through April 12, 2022, the Occupant Classification System (OCS) in the front passenger seat was calibrated incorrectly at the seat supplier (Hyundai Transys). The OCS is the sensing mat and control logic that weighs the fron… Repairs typically run $0-$0. Severity: high.

    What is the 2022-2023 Rivian R1T Early R1T Upper Control Arm Corrosion (Salt-Belt)?

    Early R1T owners in salt-belt regions (US Northeast/Midwest, Canada) report surprising rapid surface corrosion on the upper control arms — bare metal exposed at welds, bushings showing rust through finish. Rivian made running production changes around mid-2023. Affected cars elig… Repairs typically run $0-$1,500. Severity: medium.

    What is the 2022-2024 Rivian R1T R1T / R1S 12V Auxiliary Battery Drain (Gear Guard, Cellular Modem)?

    R1T and R1S report 12V drain after long parking — particularly with Gear Guard (cabin/exterior camera surveillance) enabled, which keeps cellular modem and cameras active. Owners report dead 12V in 7-14 days without Gear Guard, faster with it. Multiple OTA updates have improved p… Repairs typically run $0-$400. Severity: medium.

    What is the 2022-2024 Rivian R1T R1T / R1S Charge Port Motor / Door Failure?

    Multiple owner reports of the charge port door motor failing — door refuses to open via app/touchscreen/button, sometimes stuck open after charge session. Cold weather amplifies failure rate. Rivian replaces under warranty; some early VINs received recall for related door-latch b… Repairs typically run $0-$700. Severity: medium.

    What is the 2022-2024 Rivian R1T R1T / R1S Infotainment Freezes + Black-Screen Reboots?

    R1T and R1S center display and driver display can freeze, reboot mid-drive, or go black entirely — particularly during cellular handoffs (entering/leaving tunnel), after wake from sleep, or during OTA installation. Loss of driver display means losing speed/range readout in motion… Repairs typically run $0-$0. Severity: medium.

    What is the 2022-2023 Rivian R1T R1T / R1S Brake Lights Stay On in "Bench Mode" (Recall 23V-159)?

    Rivian has issued multiple software actions across 2023 covering lighting/visibility issues on R1T and R1S — including brake-light behavior in various drive modes (Conserve, Wade) that could keep brake lights illuminated when not appropriate. Multiple campaigns; consult Rivian re… Repairs typically run $0-$0. Severity: medium.

    What is the 2022-2024 Rivian R1T Reused Upper B-Pillar Trim Clips Compromise Side Curtain Airbag Deployment (Recall 24V-408)?

    Between October 20, 2021 and May 31, 2024, Rivian service technicians removed and then REUSED upper pillar trim panels instead of replacing them with new parts. Removal damages the attachment clips that hold the trim to the pillar. The side curtain (inflatable) airbag deploys fro… Repairs typically run $0-$0. Severity: medium.

    What is the 2022-2023 Rivian R1T Onboard Charger Internal Component Failure — AC (Level 1 / Level 2) Charging Disabled?

    R1T and R1S vehicles built roughly December 2022 through March 2023 received onboard chargers (OBC) that the supplier built with a faulty internal component. The OBC is the module that rectifies AC from a wall outlet or Level 2 EVSE into DC for the high-voltage pack. When the def… Repairs typically run $0-$0. Severity: medium.

    What is the 2022-2025 Rivian R1T Powered Tonneau Cover Panel Desynchronization and Mechanism Breakage?

    The R1T's motorized hard tonneau cover over the bed is an R1T-exclusive assembly (the R1S has no equivalent) built from articulated panels driven by a single motor. Early covers suffer from panels falling out of synchronization with each other, at which point the mechanism jams m… Repairs typically run $500-$2,500. Severity: medium.

    What is the 2023-2024 Rivian R1T Headlamps Aimed Too Low — FMVSS 108 Non-Compliance Recall (24V-367 / FSAM-1445)?

    On R1T pickups produced between September 9, 2023 and March 25, 2024, the headlamps left the factory aimed slightly too low and do not meet current production specification or the beam-pattern and intensity requirements of FMVSS 108. The practical consequence is insufficient forw… Repairs typically run $0-$0. Severity: medium.

    What is the 2025-2026 Rivian R1T Front Turn Signal Lamp Assembly Inoperative — FMVSS 108 Recall (25V-387, Expanded as 26V-508 / FSAM-1833)?

    Improperly manufactured front lamp assemblies on Gen 2 R1T and R1S vehicles can leave one or both front turn signals dead — the signal fails to illuminate and flash at all. Because the front turn signal is a required exterior lighting function, the condition is a non-compliance w… Repairs typically run $0-$0. Severity: medium.

    What is the 2022-2025 Rivian R1T Gear Tunnel Door Latch and Actuator Failure — Door Stuck Shut or Will Not Latch?

    The gear tunnel is an R1T-exclusive storage compartment between the cab and the bed, closed by two powered drop-down doors. Owners report two opposing failure modes. In the first, the latch will not release: the actuator motor whirs or buzzes loudly but the door does not open, le… Repairs typically run $250-$1,200. Severity: medium.

    What is the 2025-2026 Rivian R1T Gen 2 Heat Pump Compressor Failure — 'Thermal System Fault' and Total Loss of Cabin Heat?

    This is a Gen 2 specific issue and does not apply to Gen 1 trucks. For model year 2025-2026 Rivian replaced the Gen 1 (2022-2024) PTC resistive cabin heater with a heat pump, which is far more efficient in cold weather but mechanically far more complex — it runs the refrigerant c… Repairs typically run $0-$3,500. Severity: medium.

    Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

    Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.