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Alfa Romeo · Known Issues

2018 Alfa Romeo Stelvio Problems: 14 Known Issues

2018 model year · 480+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 480+ owner reports, the 2018 Alfa Romeo Stelvio has 14 documented known issues, with 6 rated critical. The most serious are Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667) ($200-$2,000 repair), Transfer Case Fluid Leak ($300-$1,800 repair), Quadrifoglio Engine-to-Radiator Coolant Hose Made From Wrong Material, Leaks and Stalls (Recall 18V-635 / U99), Water Intrusion at A-Pillar Corrodes Body Control Module Connectors (Recall 18V-205 / U36), Adaptive Cruise Control Cannot Be Switched Off After Wheel Slip (Recall 19V-148 / V27) and Carbon-Ceramic Brake Rotor Fractures From Excessive Parking-Brake Clamp Force (Recall 23V-382 / 68A). The most commonly reported issue is Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667) with 140 owner reports. Across all issues with published estimates, repair costs range from $50 to $3,500. DIY maintenance guides at au7o.io.

In This Article

  • Stelvio Electrical4
  • Stelvio Cooling2
  • Stelvio Drivetrain1
  • Stelvio Safety/Recalls1
  • Stelvio Brakes1
  • Stelvio Engine2
  • Stelvio Transmission1
  • Stelvio Body/Panels1
  • Stelvio Suspension1
  • Recalls4
  • FAQ
Get Started
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In This Article

  • Electrical4
  • Cooling2
  • Drivetrain1
Safety/Recalls
1
  • Brakes1
  • Engine2
  • Transmission1
  • Body/Panels1
  • Suspension1
  • Recalls4
  • FAQ
  • All 14 Known Issues

    Filter:
    ALL YEARS202620252024202320222021202020192018

    When Issues Typically Appear

    Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667)
    5K-50K
    Infotainment System Crash and Black Screen
    5K-60K
    Panoramic Sunroof Rattle and Wind Noise
    10K-50K
    Transfer Case Fluid Leak
    25K-65K
    Turbo Oil Line Leak
    30K-70K
    025K50K75K100K mi
    Community reported
    140 owners

    On the 2018-2024 Alfa Romeo Stelvio, 2018+ Stelvios can experience sudden engine stall or no-start due to a defective low-pressure fuel pump inside the fuel delivery module — same defect as the Giulia, same supplier, same NHTSA timeline. The pump's internal commutator wears prematurely and loses contact, cutting fuel supply at any speed. NHTSA recall 25V-667 (Stellantis campaign 93C) covers free replacement. Failures cluster at 30,000-80,000 miles; stalls reported at highway speed make this safety-critical until repaired.

    This issue also affects: Alfa Romeo Giulia, Chrysler 300, Chrysler Aspen

    Common Symptoms

    • Engine stalls at speed
    • Intermittent no-start
    • Dashboard warning light cluster
    • Power loss while driving

    How to Fix

    Inspect and repair the ECM harness per FCA TSB 18-024-17 REV.A. Clean and reseal all engine bay ground points. ECM replacement with updated calibration may be needed for persistent cases.

    Typical repair cost:$200 - $2,000

    Research This Issue

    Based on 140 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    High Confidence140 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    On the 2018 Alfa Romeo Stelvio, on early-build 2018 Stelvios the joint where the A-pillar meets the HVAC box was not properly sealed at the factory. Water runs down inside the pillar and reaches the body control module and its connectors, corroding the pins. Because the BCM in this platform gates wipers, exterior lighting, turn signals, horn and interior lighting, a single corroded connector produces a scattershot list of unrelated electrical faults that owners and even dealers frequently misdiagnose as separate problems. This is the root cause behind a large share of the 'random electrical gremlins' reputation attached to the first model year specifically - it is a 2018 build-quality defect, not a characteristic of the later cars.

    This issue also affects: Alfa Romeo Giulia, Dodge Magnum, Dodge Challenger

    Common Symptoms

    • Windshield wipers stop working or operate on their own
    • Turn signals activate for no reason
    • Horn inoperative
    • Exterior lighting or headlights cut out
    • Complete loss of interior lighting
    • Multiple unrelated warning lights illuminated at once
    • Dampness or water staining in the A-pillar or footwell area

    How to Fix

    Free recall remedy exists: NHTSA campaign 18V-205 (FCA campaign U36), recall opened April 25, 2018. Dealers apply additional sealing at the A-pillar/HVAC box joint to stop the water path. Note the recall seals the leak but does not by itself replace a BCM or connector already corroded - if faults persist after the sealing is applied, the module and its connectors must be inspected and replaced separately. Have the VIN checked on the NHTSA recall lookup before buying any 2018 car showing intermittent wiper or lighting faults.

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026
    Community reported
    120 owners

    On the 2018-2026 Alfa Romeo Stelvio, the Uconnect infotainment system crashes to a black screen during use, requiring a manual reboot. The issue affects navigation, climate controls, and the backup camera display during the outage.

    This issue also affects: Alfa Romeo Giulia, Dodge Hornet, Fiat 500X

    Common Symptoms

    • Black screen during driving
    • System unresponsive to touch
    • Climate controls inaccessible
    • Audio cuts out completely

    How to Fix

    Update the Uconnect software to the latest firmware version. Perform a master reset from the settings menu. If the issue recurs, the head unit hardware may need replacement under warranty.

    Typical repair cost:$0 - $1,200

    Research This Issue

    Based on 120 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    High Confidence120 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    On the 2018-2025 Alfa Romeo Stelvio, one of the most-discussed problems in the Stelvio owner community and one of the most commonly misdiagnosed. A module that fails to enter sleep mode - most often the body control module, per forum consensus - keeps the CAN bus awake and holds current draw far above spec. Owners report a dead or near-dead battery after only three to four days of the car sitting. The tell is that draw stays well above the roughly 20 mA a sleeping Stelvio should pull; anything sustained above about 50 mA is a genuine parasitic drain. Repeated deep discharge then damages the battery itself, producing a 'death spiral' where a new battery fails within months and the underlying module fault is never found. A contributing factor specific to this platform is the key fob: fobs left near the car maintain two-way communication and keep systems partially awake.

    Common Symptoms

    • Battery dead after three or four days parked
    • Car will not crank, clicks only
    • New battery fails again within months
    • Random warning lights and module faults when voltage is low
    • Infotainment or key-fob recognition acting erratically

    How to Fix

    Do not simply replace the battery - measure first. With the car fully asleep (allow 30-60 minutes after locking, doors closed, fobs moved well away from the vehicle), measure current draw at the negative terminal; sustained draw above ~50 mA indicates a fault. Then pull fuses systematically to isolate the circuit. Where the BCM is the source, Stellantis TSBs covering BCM-related battery drain apply and the fix is a software update or module replacement - budget roughly $600-$1,200 for BCM replacement and programming. Also verify the battery itself and the intelligent battery sensor, and register any new battery to the vehicle. Owners who store the car should use a maintainer and keep fobs at a distance.

    Typical repair cost:$300 - $1,200

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Aug 2026

    On the 2018-2019 Alfa Romeo Stelvio 2.9L V6 690T, quadrifoglio-only and build-date bounded: approximately 674 Stelvio Quadrifoglios built between November 28, 2017 and August 30, 2018 received an engine-to-radiator cooling hose manufactured with inadequate webbing material - the wrong compound reached the line. The hose can leak coolant, and on the twin-turbo 2.9L V6 a coolant loss escalates quickly to overheating and an engine stall. This is a supplier material defect on the 690T car, not the 2.0L four; do not apply it to the four-cylinder cars, which have their own separate coolant-leak pattern at the water pump and turbo feed line.

    This issue also affects: Alfa Romeo Giulia, Chrysler Town & Country, Fiat 500X

    Common Symptoms

    • Coolant leak at the front of the engine bay
    • Low coolant warning
    • Engine temperature rising above normal
    • Sweet coolant smell
    • Engine stall

    How to Fix

    Free recall remedy exists: NHTSA campaign 18V-635 (FCA campaign U99), recall began November 3, 2018. Dealers replace the engine-to-radiator coolant hose at no charge. On any 2018-2019 Quadrifoglio, verify this campaign was completed and check coolant level regularly - the 690T V6 does not tolerate running low, and forum reports of internal coolant loss diagnosed as head gasket failure on higher-mileage QVs make early detection of any coolant loss worth taking seriously.

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    On the 2018-2024 Alfa Romeo Stelvio 2.0L I4 turbo GME T4, a recurring cooling-system failure on the 2.0L cars, separate from the Quadrifoglio hose recall. The water pump leaks from the housing itself or from the housing-to-block gasket, producing a slow drip rather than a dramatic failure. Because the leak is small and the coolant on this platform dries to a pinkish or orange crust, owners often chase a phantom low-coolant light for months. Forum reports include a 2018 car with a failed pump at about 41,000 km (roughly 25,000 miles), so this is not purely an age-and-mileage wear item. A related and frequently confused leak point on the same engine is the collar of the turbo coolant feed pipe, which one owner documented leaking on a 2019 Stelvio Q4 2.0L at about 119,000 km with the service advisor noting several similar cars - inspect both before condemning either.

    Common Symptoms

    • Low coolant warning that returns after topping off
    • Pink or orange dried residue around the front of the engine
    • Small coolant puddle under the front of the car
    • Whining noise from the front of the engine
    • Engine temperature creeping above normal

    How to Fix

    Replace the water pump as an assembly with a new housing gasket; patching a leaking housing is not viable. Expect roughly $600-$1,200 at an independent shop and more at a dealer, driven by access. Pressure-test the cooling system first to distinguish the pump from the turbo coolant feed pipe collar, the thermostat housing, and the plastic bleeder screws, all of which leak on this platform and all of which present as the same slow loss. Do not top off and ignore it - the 2.0L turbo is intolerant of running low and overheating escalates to head gasket territory.

    Typical repair cost:$600 - $1,200

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Aug 2026
    Community reported
    75 owners

    On the 2018-2026 Alfa Romeo Stelvio, the Q4 AWD transfer case develops fluid leaks from the output shaft seal or housing gasket, resulting in low fluid levels and potential transfer case damage. The leak is often slow and goes unnoticed until noise develops.

    This issue also affects: Alfa Romeo Giulia

    Common Symptoms

    • Fluid drip under center of vehicle
    • Whining from drivetrain
    • AWD malfunction warning
    • Grinding noise during turns

    How to Fix

    Replace the leaking transfer case seal or gasket. Refill with the correct Alfa Romeo transfer case fluid. Inspect the transfer case internals for damage if the fluid level was critically low.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Petronas Tutela Transmission Transfer Case SAE 75W fluid, 1 liter

      refill after the confirmed leak is repaired and the unit is judged serviceable Fitment/availability: All-wheel-drive Alfa Romeo Stelvio Q4 transfer case as explicitly listed; SAE 75W API GL-5, FIAT 9.55550-DA11/F061.N15, approximately 0.…

      Alfisti.net Shop

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$300 - $1,800

    Research This Issue

    Based on 75 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium Confidence75 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    On the 2018-2019 Alfa Romeo Stelvio, a defect in the brake system module (BSM) software: once the traction control system detects a specific wheel-slip event, the software can prevent the driver from disabling adaptive cruise control. The system keeps commanding throttle and following distance while the driver is actively trying to cancel it. FCA recalled roughly 60,000 vehicles globally (about 19,000 in the US) across 2017-2019 Giulia and 2018-2019 Stelvio. This is a software behaviour fault distinct from the far more common radar-calibration complaint owners report on later cars, where an ACC 'service required' message follows a misaligned, snow-covered or post-collision front radar.

    Common Symptoms

    • Adaptive cruise control will not cancel when the switch is pressed
    • Cruise control remains engaged after a wheel-slip or traction control event
    • Vehicle continues to accelerate toward a set speed against driver input
    • ACC 'service required' message

    How to Fix

    Free recall remedy exists: NHTSA campaign 19V-148 (FCA campaign V27), recall began March 25, 2019. Dealers reflash the brake system module software at no charge. The separate non-recall ACC 'service required' complaint is fixed by radar recalibration or sensor replacement - forum owners report roughly $100 for dealer recalibration and several hundred at a body shop after front-end work - and is not covered by this campaign.

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    On the 2018-2020 Alfa Romeo Stelvio 2.9L V6 690T, quadrifoglio-only, and only on cars ordered with the optional carbon-ceramic matrix (CCM) brake package - the standard cast-iron cars are not affected. The electronic parking brake's roll-away prevention feature can command excessive clamp force onto a CCM rotor during certain driving manoeuvres. Carbon-ceramic discs are far less tolerant of point loading than iron, and the rotor can fracture, producing a sudden drop in braking performance with no warning. Stellantis Italy opened the investigation in October 2022 after field reports of fractured rotors on 2017-2020 Giulia and 2018-2020 Stelvio Quadrifoglio cars; roughly 719 US vehicles were covered.

    Common Symptoms

    • Cracked or fractured carbon-ceramic brake rotor
    • Sudden reduction in braking performance
    • Grinding or knocking from a front wheel under braking
    • Brake warning light after using the electronic parking brake

    How to Fix

    Free recall remedy exists: NHTSA campaign 23V-382 (FCA campaign 68A). The fix is a brake system module (BSM) software update that changes how the roll-away prevention feature applies clamp force - dealers do not replace the rotors under the campaign unless one has already cracked. If a CCM rotor is already fractured, replacement is very expensive out of warranty (carbon-ceramic discs for this platform run into the thousands per axle), so confirm the software campaign has been performed on any used Quadrifoglio with the CCM option.

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026
    Community reported
    55 owners

    On the 2018-2026 Alfa Romeo Stelvio 2.0L Turbo I4, the turbocharger oil feed and return lines develop leaks at the banjo bolt fittings, causing oil drips onto the exhaust manifold and a burning oil smell. The copper crush washers at the fittings lose their seal over heat cycles.

    This issue also affects: Alfa Romeo Giulia

    Common Symptoms

    • Burning oil smell
    • Oil drips on exhaust
    • Smoke from engine bay
    • Low oil level between changes

    How to Fix

    Replace the turbo oil line banjo bolt crush washers with new copper washers. Torque to specification (25 Nm). If the oil line itself is damaged, replace with the updated Mopar part number.

    Typical repair cost:$150 - $600

    Research This Issue

    Based on 55 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium Confidence55 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    On the 2018-2026 Alfa Romeo Stelvio 2.0L I4 turbo GME T4, the 2.0L GME turbo four is direct injected, so no fuel washes over the back of the intake valves. Crankcase vapour routed through the PCV system bakes onto the valve heads and forms hard carbon deposits that disrupt airflow and seal quality. What makes the Stelvio case notable is how early it appears: Stelvio and Giulia forum members report being sent for walnut blasting at Alfa's direction at roughly 6,000-6,500 miles because of cold-start misfires, an order of magnitude sooner than the 75,000-125,000 mile window typical of other direct-injection engines. Symptoms are worst on a cold start and often clear once the engine warms, which is why the condition is frequently dismissed on a test drive. This is a 2.0L issue and should not be merged with the 2.9L V6 Quadrifoglio's separate intake-side story.

    This issue also affects: Chrysler 300, Chrysler Aspen, Chrysler Cirrus

    Common Symptoms

    • Rough idle and misfire on cold start that smooths as the engine warms
    • Check engine light with cylinder misfire codes
    • Hesitation or stumble under light throttle
    • Reduced fuel economy
    • Loss of low-end power

    How to Fix

    The real fix is mechanical cleaning - walnut shell blasting of the intake ports and valve faces with the intake manifold removed. Chemical induction/fuel-system services sold at dealers do not remove hardened deposits from the valve backs on a direct-injection engine and are not a substitute. Expect roughly $500-$1,200 at an independent specialist, more at a dealer, and budget for new intake manifold gaskets. Where misfires appear under warranty, dealers have performed the cleaning under warranty. Mitigation between services: use the specified oil, change it on a short interval, and consider a catch can to reduce vapour reaching the valves.

    Typical repair cost:$500 - $1,200

    Research This Issue

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    Community Reported
    Low ConfidenceVerifiedReviewed Aug 2026

    On the 2018-2025 Alfa Romeo Stelvio, the Stelvio uses a ZF 8HP eight-speed automatic (8HP50 on the AWD 2.0L cars). Owners widely report a hard, clunky shift in the lower gears - most pronounced between first and second and worst before the transmission reaches operating temperature - along with hesitation on tip-in from a stop. The great majority of these cases are calibration, not hardware: a transmission control reflash resolves the complaint on most cars. The important distinction is that a persistent harsh shift that survives the reflash, or one accompanied by flare, slip or a limp-home condition, points at the mechatronic valve body, where fine clutch debris saturates the fluid and clogs the valves - a failure mode documented across ZF 8HP applications in several brands, not just Alfa.

    Common Symptoms

    • Hard or clunky 1-2 upshift, worst when cold
    • Jerk or lag when the transmission changes gear
    • Hesitation pulling away from a stop
    • Harsh downshift coming to a halt
    • Transmission warning message in severe cases

    How to Fix

    Start with a transmission control module reflash to the latest calibration at a dealer - this is the documented fix for the cold harsh-shift complaint and is covered under powertrain warranty. If shift quality does not improve, service the fluid: ZF specifies its own Lifeguard-spec fluid and the correct fill requires the pan-integrated filter and a temperature-controlled level check, so this is not a generic drain-and-fill. Ignore any claim the unit is 'sealed for life' - owners who drive hard should service the fluid on a mileage interval. A failed mechatronic unit is roughly $2,500 in parts alone plus labour, which is the reason to catch fluid condition early.

    Typical repair cost:$150 - $3,500

    Research This Issue

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    Community Reported
    Low ConfidenceVerifiedReviewed Aug 2026
    Community reported
    90 owners

    On the 2018-2026 Alfa Romeo Stelvio, the panoramic sunroof develops rattling noises over rough roads and wind noise at highway speeds. The sunroof seal and guide rails are the primary sources of the noise.

    This issue also affects: Alfa Romeo Giulia

    Common Symptoms

    • Rattling from roof area
    • Wind noise at highway speed
    • Creaking over bumps
    • Water drip near headliner

    How to Fix

    Adjust the sunroof alignment via the adjustment bolts on the guide rails. Replace the weatherstrip seal if it is compressed or damaged. Apply felt tape to contact points between the glass and frame.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • 3M 06356 Squeak Reduction Tape 5430, 1 inch x 3 yards

      reduce a confirmed surface-contact squeak after alignment and hardware checks Fitment/availability: Universal automotive anti-squeak film only for a localized nonsealing Stelvio sunroof/frame contact surface; clean and test the contact p…

      FinditParts

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$50 - $600

    Research This Issue

    Based on 90 owner reports

    GoogleRedditYouTubeNHTSA
    Community Reported
    High Confidence90 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    On the 2018-2025 Alfa Romeo Stelvio, a widely reported complaint across the range, loudest at parking speeds and over small bumps. There is no single culprit, which is why owners often pay for the same repair twice. Sway bar end links are the most frequent source and are a genuine early wear item on this chassis, and premature front control arm bushing wear is separately and widely documented on the Giulia/Stelvio front end. Forum diagnosis has also traced the same noise to causes with nothing to do with the suspension: loose radiator mounts, an improperly secured front bumper assembly, a loose end-link nut allowing about a quarter inch of vertical play at the sway bar, and steering rack wear. One 2020 owner reported the noise persisting after a dealer replaced the front sway bar links, which is the pattern to expect when the actual source was never identified.

    Common Symptoms

    • Knocking or clunking from the front at low speed
    • Creaking over speed bumps and during parking manoeuvres
    • Rattle from the front end on rough pavement
    • Vague or wandering steering feel
    • Uneven front tire wear

    How to Fix

    Diagnose before replacing anything. With the car on the ground, have someone rock the suspension while you listen and feel at each joint; check sway bar end link nuts for looseness and the bar ends for vertical play, and inspect radiator mounts and bumper fasteners before condemning bushings. Sway bar end links are the cheapest first move at roughly $150-$400 per axle installed. Front control arms with pressed bushings are typically replaced as complete arms, roughly $400-$900 per side installed, requiring a four-wheel alignment afterward. There is no NHTSA recall or published TSB for control arm failure on this platform - these are wear repairs, not warranty campaigns, so out-of-warranty owners should get an independent second opinion before authorising a full front-end rebuild.

    Typical repair cost:$150 - $1,800

    Research This Issue

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    Community Reported
    Low ConfidenceVerifiedReviewed Aug 2026
    NHTSA Recalls4 recalls

    BACK OVER PREVENTION:DISPLAY FUNCTION

    Chrysler (FCA US, LLC) is recalling certain 2020-2025 Alfa Romeo Giulia and Alfa Romeo Stelvio vehicles. The printed circuit board and software for the rearview camera may contain defects that cause the rearview camera image not to display properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rear Visibility."

    Campaign #25V66700007/10/2025

    AIR BAGS:FRONTAL

    Chrysler (FCA US, LLC) is recalling certain 2017-2024 Alfa Romeo Giulia, 2018-2025 Alfa Romeo Stelvio, 2019-2023 Fiat 500X, Jeep Renegade, and 2024 Fiat 500E vehicles. A seat belt buckle switch sensor may be improperly connected, preventing the front seat air bag from deploying as intended.

    Campaign #24V51000003/07/2024

    EQUIPMENT:OTHER:LABELS

    Chrysler (FCA US, LLC) is recalling certain 2017-2024 Alfa Romeo Giulia and 2021-2024 Alfa Romeo Stelvio vehicles. The tire pressure and size information on the tire placard and manufacturer labels are incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

    Campaign #24V51200003/07/2024

    EQUIPMENT:OTHER:LABELS

    Chrysler (FCA US, LLC) is recalling certain 2023 Alfa Romeo Stelvio vehicles that were previously remedied under NHTSA recall number 24V-512. The tire size information on the tire placard is incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

    Campaign #24V85700014/11/2024

    Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

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    Frequently Asked Questions

    What are the most common Alfa Romeo Stelvio problems?

    According to Au7o's analysis of 480+ owner reports, the 2018 Alfa Romeo Stelvio has 14 documented issues. The most frequently reported are: Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667), Transfer Case Fluid Leak, Quadrifoglio Engine-to-Radiator Coolant Hose Made From Wrong Material, Leaks and Stalls (Recall 18V-635 / U99). Of these, 6 are rated critical and should be addressed promptly.

    Is the Alfa Romeo Stelvio reliable?

    The 2018 Alfa Romeo Stelvio has 14 known issues documented across 480+ owner reports. 6 issues are rated critical: Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667) and Transfer Case Fluid Leak and Quadrifoglio Engine-to-Radiator Coolant Hose Made From Wrong Material, Leaks and Stalls (Recall 18V-635 / U99) and Water Intrusion at A-Pillar Corrodes Body Control Module Connectors (Recall 18V-205 / U36) and Adaptive Cruise Control Cannot Be Switched Off After Wheel Slip (Recall 19V-148 / V27) and Carbon-Ceramic Brake Rotor Fractures From Excessive Parking-Brake Clamp Force (Recall 23V-382 / 68A). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

    How much does it cost to fix common Alfa Romeo Stelvio problems?

    Repair costs for known Alfa Romeo Stelvio issues range from $0 to $3,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667), typically costs $200-$2,000 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

    What is the 2018-2024 Alfa Romeo Stelvio Low-Pressure Fuel Pump Failure Causing Stall (Recall 25V-667)?

    2018+ Stelvios can experience sudden engine stall or no-start due to a defective low-pressure fuel pump inside the fuel delivery module — same defect as the Giulia, same supplier, same NHTSA timeline. The pump's internal commutator wears prematurely and loses contact, cutting fue… Repairs typically run $200-$2,000. Severity: high.

    What is the 2018-2026 Alfa Romeo Stelvio Transfer Case Fluid Leak?

    The Q4 AWD transfer case develops fluid leaks from the output shaft seal or housing gasket, resulting in low fluid levels and potential transfer case damage. The leak is often slow and goes unnoticed until noise develops. Repairs typically run $300-$1,800. Severity: high.

    What is the 2018-2019 Alfa Romeo Stelvio Quadrifoglio Engine-to-Radiator Coolant Hose Made From Wrong Material, Leaks and Stalls (Recall 18V-635 / U99)?

    Quadrifoglio-only and build-date bounded: approximately 674 Stelvio Quadrifoglios built between November 28, 2017 and August 30, 2018 received an engine-to-radiator cooling hose manufactured with inadequate webbing material - the wrong compound reached the line. The hose can leak… Severity: high.

    What is the 2018 Alfa Romeo Stelvio Water Intrusion at A-Pillar Corrodes Body Control Module Connectors (Recall 18V-205 / U36)?

    On early-build 2018 Stelvios the joint where the A-pillar meets the HVAC box was not properly sealed at the factory. Water runs down inside the pillar and reaches the body control module and its connectors, corroding the pins. Because the BCM in this platform gates wipers, exteri… Severity: high.

    What is the 2018-2019 Alfa Romeo Stelvio Adaptive Cruise Control Cannot Be Switched Off After Wheel Slip (Recall 19V-148 / V27)?

    A defect in the brake system module (BSM) software: once the traction control system detects a specific wheel-slip event, the software can prevent the driver from disabling adaptive cruise control. The system keeps commanding throttle and following distance while the driver is ac… Severity: high.

    What is the 2018-2020 Alfa Romeo Stelvio Carbon-Ceramic Brake Rotor Fractures From Excessive Parking-Brake Clamp Force (Recall 23V-382 / 68A)?

    Quadrifoglio-only, and only on cars ordered with the optional carbon-ceramic matrix (CCM) brake package - the standard cast-iron cars are not affected. The electronic parking brake's roll-away prevention feature can command excessive clamp force onto a CCM rotor during certain dr… Severity: high.

    What is the 2018-2026 Alfa Romeo Stelvio Infotainment System Crash and Black Screen?

    The Uconnect infotainment system crashes to a black screen during use, requiring a manual reboot. The issue affects navigation, climate controls, and the backup camera display during the outage. Repairs typically run $0-$1,200. Severity: medium.

    What is the 2018-2026 Alfa Romeo Stelvio Turbo Oil Line Leak?

    The turbocharger oil feed and return lines develop leaks at the banjo bolt fittings, causing oil drips onto the exhaust manifold and a burning oil smell. The copper crush washers at the fittings lose their seal over heat cycles. Repairs typically run $150-$600. Severity: medium.

    What is the 2018-2026 Alfa Romeo Stelvio 2.0L Turbo Intake Valve Carbon Buildup Causing Cold-Start Misfire?

    The 2.0L GME turbo four is direct injected, so no fuel washes over the back of the intake valves. Crankcase vapour routed through the PCV system bakes onto the valve heads and forms hard carbon deposits that disrupt airflow and seal quality. What makes the Stelvio case notable is… Repairs typically run $500-$1,200. Severity: medium.

    What is the 2018-2025 Alfa Romeo Stelvio Parasitic Battery Drain From Modules Failing to Sleep, Repeat Dead Batteries?

    One of the most-discussed problems in the Stelvio owner community and one of the most commonly misdiagnosed. A module that fails to enter sleep mode - most often the body control module, per forum consensus - keeps the CAN bus awake and holds current draw far above spec. Owners r… Repairs typically run $300-$1,200. Severity: medium.

    What is the 2018-2024 Alfa Romeo Stelvio Water Pump Housing and Gasket Leak Causing Slow Coolant Loss?

    A recurring cooling-system failure on the 2.0L cars, separate from the Quadrifoglio hose recall. The water pump leaks from the housing itself or from the housing-to-block gasket, producing a slow drip rather than a dramatic failure. Because the leak is small and the coolant on th… Repairs typically run $600-$1,200. Severity: medium.

    What is the 2018-2025 Alfa Romeo Stelvio ZF 8HP Harsh 1-2 Shift and Cold-Weather Shift Clunk?

    The Stelvio uses a ZF 8HP eight-speed automatic (8HP50 on the AWD 2.0L cars). Owners widely report a hard, clunky shift in the lower gears - most pronounced between first and second and worst before the transmission reaches operating temperature - along with hesitation on tip-in… Repairs typically run $150-$3,500. Severity: medium.

    What is the 2018-2026 Alfa Romeo Stelvio Panoramic Sunroof Rattle and Wind Noise?

    The panoramic sunroof develops rattling noises over rough roads and wind noise at highway speeds. The sunroof seal and guide rails are the primary sources of the noise. Repairs typically run $50-$600. Severity: low.

    What is the 2018-2025 Alfa Romeo Stelvio Front Suspension Knocking and Clunking at Low Speed From End Links and Control Arm Bushings?

    A widely reported complaint across the range, loudest at parking speeds and over small bumps. There is no single culprit, which is why owners often pay for the same repair twice. Sway bar end links are the most frequent source and are a genuine early wear item on this chassis, an… Repairs typically run $150-$1,800. Severity: low.

    Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

    Data sourced from 480+ owner reports, NHTSA recalls, TSBs, and automotive forums.