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Audi · Known Issues

2000-2025 Audi S4 Problems: 19 Known Issues

2000-2025 model years · 107+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 107+ owner reports, the 2000-2025 Audi S4 has 19 documented known issues, with 12 rated critical. The most serious are Airbag-Control Software May Miss Front-Airbag Deployment After a Second Impact (Recall 14V667 / 69K5), Fuel Rail or Seal Leak Creates Fire Risk (Recall 15V019 / 24AP), Driver Airbag Inflator May Deploy Improperly (Recall 21V470 / 69CJ), Xenon Headlamp Reflector Coating Can Reduce Light Output (Recall 05V096), Passenger Airbag Inflator Can Rupture (Recall 18V427 / 69R7), 2.7T Timing Belt Service Is Mandatory - Interference Engine Destroys Itself if the Belt or Tensioner Lets Go ($1,100-$2,000 repair), Seat-Heater Cable Contact Fault Disables the Passenger Airbag (Recall 21V874 / 74E3) ($0-$0 repair), EA839 3.0T Water Pump Internal Seal Failure Leaks Coolant Into the Vacuum System (Class Action) ($1,200-$3,000 repair), 0B5 DL501 S tronic Mechatronic Unit Failure - Harsh Shifts, Erratic Gear Selection and Limp Mode ($1,800-$7,000 repair), Rear Axle Trailing Arm Eccentric Bolt Lock Nut Can Break from Stress Corrosion (Recall 21V295 / 42L1) ($0-$0 repair), 2.7T Biturbo Turbocharger Failure from Undersized, Coking Oil Feed and Return Lines ($2,500-$7,000 repair) and 4.2 V8 Timing Chain Guides, Tensioners and Cam Adjusters Fail at the Rear of the Engine (Engine-Out Repair) ($4,500-$10,000 repair). The most commonly reported issue is Thermostat Housing Failure and Coolant Leak with 107 owner reports. Across all issues with published estimates, repair costs range from $300 to $10,000. DIY maintenance guides at au7o.io.

In This Article

  • S4 Safety/Recalls4
  • S4 Engine6
  • S4 Cooling2
  • S4 Transmission2
  • S4 Suspension2
  • S4 Fuel System1
  • S4 Electrical1
  • S4 Emissions1
  • Recalls5
  • FAQ
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In This Article

  • Safety/Recalls4
  • Engine6
  • Cooling2
Transmission
2
  • Suspension2
  • Fuel System1
  • Electrical1
  • Emissions1
  • Recalls5
  • FAQ
  • All 19 Known Issues

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    On certain 2013-2015 S4 vehicles, an airbag-control algorithm may fail to command the front airbags after a side-airbag deployment followed by a second frontal impact.

    Common Symptoms

    • Open safety recall
    • No reliable warning before a multi-impact crash

    How to Fix

    Check VIN eligibility and completion history. Audi dealers update the airbag control-unit software free of charge under campaign 69K5.

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    NHTSA Verified
    High ConfidenceVerifiedReviewed Jul 2026

    Certain 2000-2002 S4 vehicles have a non-azide driver airbag inflator that can absorb moisture and deploy improperly, reducing occupant protection in a crash.

    Common Symptoms

    • Open safety recall
    • No reliable warning before airbag deployment

    How to Fix

    Check the VIN with Audi or NHTSA. Audi dealers replace the driver frontal-airbag inflator with an alternative inflator free of charge under campaign 69CJ.

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    High ConfidenceVerifiedReviewed Jul 2026

    Certain 2005-2009 S4 body styles contain passenger frontal-airbag inflators that can rupture after long-term humidity and temperature exposure, propelling metal fragments into the cabin.

    Common Symptoms

    • Open safety recall
    • No reliable warning before airbag deployment

    How to Fix

    Check VIN eligibility because body style and original registration history affect scope. Audi dealers replace the passenger frontal-airbag remedy part free of charge under campaign 69R7.

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    High ConfidenceVerifiedReviewed Jul 2026

    On B9 S4 sedans, the cable connecting the front passenger seat heater to the Passenger Occupant Detection System (PODS) can develop a contact fault. The PODS software reads the fault as a system malfunction and switches the passenger front airbag OFF, so the airbag will not deploy in a crash even with an adult occupant in the seat. Audi recalled 208,332 vehicles for this on 10 November 2021 under NHTSA campaign 21V874000, internal code 74E3; the population includes 2018-2020 S4 Sedan along with A4 Sedan/Allroad, A5, S5 and RS5 variants. Owner notification letters went out 7 January 2022.

    Common Symptoms

    • Passenger airbag OFF indicator illuminated with an adult in the passenger seat
    • Airbag warning light on
    • Seat heater fault

    How to Fix

    Free recall remedy. Dealers replace the connecting cable and either the seat heating mat or the entire seat cover with a newly developed shielded connecting cable, at no charge. The warning sign an owner can see is the passenger airbag-off indicator staying lit with an adult passenger seated. Check the VIN on the NHTSA recall lookup or with an Audi dealer - the repair is still available at no cost.

    Typical repair cost:$0 - $0

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    Community Reported
    High ConfidenceVerifiedReviewed Aug 2026

    Unlike every later S4, the B5's 2.7T 30V V6 uses a TIMING BELT, and it is an interference design. A snapped belt, a seized tensioner/idler, or a water pump that fails and shreds the belt results in bent valves and, in some cases, cracked pistons - a total engine rebuild. The revised service interval for the 2.7T 30V is 75,000 miles, and because every B5 S4 is now 20+ years old, the age limit (roughly six years) matters more than the mileage: tensioners, the damper, the water pump and the associated seals and O-rings are all at or past end of service life. Cars bought used with unknown belt history are the common loss case.

    Common Symptoms

    • No start or sudden engine stop while driving after belt failure
    • Squeal or grinding from the front of the engine (failing idler/tensioner bearing)
    • Coolant leak from the timing cover area (water pump behind the belt)
    • Rough running and severe misfire after a belt jump

    How to Fix

    Replace the complete timing belt kit - belt, tensioner, idlers, damper, and the water pump - not just the belt. Budget the full front-end service; on the 2.7T this is done in "service position" with the front clip pulled forward. Typical parts-and-labor figures quoted by owners and shops run about $1,100-$1,600. If belt history cannot be documented on a purchase, treat the service as due immediately regardless of odometer reading.

    Typical repair cost:$1,100 - $2,000

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    High ConfidenceVerifiedReviewed Aug 2026

    On the B5 S4's 2.7L twin-turbo V6 (APB/AGB), the turbocharger oil feed and return lines are too small in diameter to move enough oil through the turbo bearing housings. After a hot shutdown the residual oil bakes (cokes) inside the lines, progressively restricting flow until the turbo bearings are oil-starved and fail. This is a design issue specific to the 2000-2002 2.7T as fitted to the B5 S4 (and the contemporary A6/allroad); Audi went to larger-diameter lines on the 2003+ A6/allroad, but the S4 was discontinued after 2002 so NO B5 S4 ever got the revised parts from the factory. Failure typically shows as smoke, boost loss and oil consumption, and a failed turbo can dump oil and debris downstream.

    Common Symptoms

    • Blue or grey smoke from the exhaust, especially under boost or on overrun
    • Loss of boost / underboost fault
    • High oil consumption
    • Whining or siren noise from a turbo
    • Oil in the intercooler piping

    How to Fix

    No recall exists. When either turbo is replaced, the oil feed AND return lines on BOTH sides must be replaced (or upgraded to the larger-diameter later-spec lines) - reusing coked lines is the classic cause of a repeat failure on a brand-new turbo. Preventatively, owners replace the lines during any major service, use a full-synthetic oil on a shortened interval, and let the engine idle briefly before shutdown after hard driving. Turbos are usually done as a pair because access requires the same teardown.

    Typical repair cost:$2,500 - $7,000

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    High ConfidenceVerifiedReviewed Aug 2026

    The B6/B7 S4's 4.2L V8 (BBK/BHF) drives its timing chains from the BACK of the engine, against the firewall. What owners call "timing chain failure" is really the plastic chain guides, the chain tensioners and the two camshaft adjusters wearing out and disintegrating. Forum documentation shows plastic guide fragments sitting on the chains, with cases reported at roughly 100k-112k miles. Because the chain drive is at the rear, there is no way in from the front of the car: the engine (or at minimum the whole drivetrain assembly on a subframe drop) must come out. This is the single defining failure of this generation and is NOT shared with the B5 2.7T (belt-driven) or the B8/B9 V6s. Left alone, a snapped guide lets the chain jump timing and destroys valves and pistons on an interference engine.

    This issue also affects: Audi A4, Audi A1, Audi A5

    Common Symptoms

    • Rattle or slapping noise from the rear of the engine, worst on cold start
    • Camshaft position / timing correlation fault codes
    • Check engine light with timing-related codes
    • Plastic fragments found on the chains or in the oil pan during inspection
    • Rough running or no-start if the chain has jumped

    How to Fix

    There is no recall or warranty extension - this is an out-of-warranty owner expense. The correct repair is engine-out: replace all chain guides (metal replacement guides such as the JHM intermediate kit are preferred over the failure-prone plastic OEM part), both chain tensioners, and BOTH camshaft adjusters while access is available. Because the labor is the entire cost, most shops and owners do the clutch and rear main seal at the same time. Do not attempt a partial repair that leaves the original adjusters in - they are the second most common failure and require the same engine pull.

    Typical repair cost:$4,500 - $10,000

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    High ConfidenceVerifiedReviewed Aug 2026

    The B8/B8.5 S4's Eaton TVS roots supercharger drives its rotor pack through a plastic coupler disc between the drive snout and the driven rotor. Over time the drive holes in that plastic coupler elongate and wear, and the slop shows up as a distinct rattling / marbles-in-a-can noise from the front of the engine at idle and low rpm, usually going away as revs rise. This is a wear item specific to the supercharged 3.0 TFSI (B8/B8.5) - it does not exist on the B9's turbocharged EA839, the B6/B7 V8, or the B5 2.7T. It is not immediately dangerous, but ignoring it lets the wear load the supercharger's bearings and shaft seals, turning a coupler job into a full blower rebuild.

    Common Symptoms

    • Rattling / 'bag of marbles' noise from the front of the engine at idle
    • Noise quiets or disappears above idle
    • Rotational play felt at the supercharger input shaft with the snout removed
    • In late stages, whine or oil weeping from the supercharger snout

    How to Fix

    No recall or bulletin. The coupler is diagnosed by removing the snout and rotating the input shaft by hand to feel the rotational play. The fix is replacing the coupler (and inspecting the snout bearings and oil) - far cheaper than a supercharger rebuild. Do the job as soon as the rattle appears, not after seals start weeping. Snout oil should be checked at the same time since a dry snout accelerates the same failure.

    Typical repair cost:$400 - $1,500

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    Community Reported
    Medium ConfidenceVerifiedReviewed Aug 2026

    The supercharged 3.0 TFSI's crankcase ventilation module (PCV / air-oil separator) uses an internal diaphragm that hardens and tears. When it does, the engine pulls unmetered air through the crankcase, gives up its ability to control crankcase pressure, and starts drawing oil into the intake. Owners typically see it between roughly 60,000 and 80,000 miles. Symptoms overlap with several other faults, which is why it is so often misdiagnosed - the tell is a rough or hunting idle combined with rising oil consumption and lean/crankcase-ventilation fault codes. Excess crankcase pressure also pushes oil past the rear main and cam seals, so a neglected PCV can create leaks that look like a much bigger problem.

    This issue also affects: Audi A4, Audi A5, Audi A7

    Common Symptoms

    • Rough, hunting or unstable idle
    • Increased oil consumption with no visible external leak
    • Blue smoke on startup or under load
    • Whistling or hissing from the top of the engine
    • Oil smell in the engine bay; oil pushed past cam or rear main seals

    How to Fix

    No recall. Replace the PCV / air-oil separator module with the current revised part number (Audi went through several revisions) along with its gaskets; the supercharger does not need to come off on all variants but access is tight. A smoke test or a crankcase-vacuum measurement at the oil filler confirms the diagnosis before parts are thrown at it. Replacing seals that were pushed out by crankcase pressure without fixing the PCV guarantees the leak returns.

    Typical repair cost:$300 - $900

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    High ConfidenceVerifiedReviewed Aug 2026

    The B8/B8.5 S4's 3.0 TFSI is direct-injected: fuel is sprayed into the cylinder rather than over the back of the intake valve, so nothing washes the valve stems clean. Combined with oil vapor routed back through the crankcase ventilation system, hard carbon accumulates on the intake valves and ports, choking airflow. Symptoms come on gradually - a slow loss of throttle response and power, rougher cold idle, and cold-start misfires - which is why many owners never notice until the engine is cleaned. Owners commonly plan the service around 70,000-80,000 miles. Note the generational distinction: this is a direct-injection consequence, and the later B9 EA839 3.0T combines direct with port injection, which substantially reduces (though does not eliminate) the problem.

    This issue also affects: Audi S8, Audi A4, Audi A1

    Common Symptoms

    • Gradual loss of power and throttle response
    • Rough or shaky cold idle
    • Cold-start misfires
    • Reduced fuel economy
    • Hesitation under light load

    How to Fix

    There is no chemical spray-in that reliably removes hardened deposits. The accepted fix is mechanical: remove the intake manifold, scrape the heavy deposits, and walnut-shell blast the valves and ports. Replace the intake manifold gaskets on reassembly. A failing PCV accelerates the buildup, so inspect and replace it at the same time. Plan the cleaning as scheduled maintenance rather than waiting for misfire codes.

    Typical repair cost:$500 - $1,200

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    High ConfidenceVerifiedReviewed Aug 2026

    The B9 S4's turbocharged EA839 3.0T uses a water pump whose internal seals fail, and the failure mode is unusual: coolant does not only weep externally, it is drawn INTO the engine's vacuum circuit and other places coolant should never reach, contaminating vacuum lines and components. Because much of the leak is internal, an owner can lose coolant with nothing visible on the ground, and the first warning may be a low-coolant message or an overheat. Owners and specialists describe it as a when-not-if item on this engine family. Audi has been hit with a class action alleging the pumps are defective across 2.9T and 3.0T EA839 applications, with plaintiffs claiming the automaker knew of the defect since at least November 2018. Note this is a DIFFERENT part and failure mode from the B8 supercharged 3.0T's plastic water pump / thermostat housing.

    Common Symptoms

    • Coolant level dropping with no visible external leak
    • Coolant found in the vacuum lines or vacuum reservoir
    • Low-coolant warning message
    • Overheating or fluctuating coolant temperature
    • Sweet coolant smell after driving

    How to Fix

    No safety recall covers this. The repair is replacement of the water pump (and normally the thermostat housing and any coolant-contaminated vacuum lines and check valves) with the latest revised part. Because the pump sits in the engine V under the intake, labor is significant. Owners on high-mileage cars increasingly replace it preventatively rather than waiting for the internal leak. Check the class-action status - affected owners may have a claim toward the repair cost.

    Typical repair cost:$1,200 - $3,000

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    High ConfidenceVerifiedReviewed Aug 2026
    Community reported
    107 owners

    The plastic thermostat housing on the S4 3.0T is prone to cracking and leaking coolant. The housing sits at the rear of the engine making leaks hard to spot until coolant loss is significant.

    This issue also affects: Audi A5, Audi Q7, Audi S5

    Common Symptoms

    • Coolant loss without visible leak
    • Overheating warning
    • Sweet smell from engine bay
    • Coolant puddle under rear of engine
    • Temperature gauge fluctuation
    • Low coolant warning

    How to Fix

    Replace thermostat housing assembly with updated part. Use OEM or quality aftermarket housing with metal reinforcement.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Engine Coolant Thermostat Housing Assembly
      Cross-refTHRVG-0013

      Fitment confirmed against the ShowMeTheParts catalog for this vehicle's year and engine.

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    Typical repair cost:$300 - $800

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    Based on 107 owner reports

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    High Confidence107 owner reportsLast reported by owners Mar 2026Reviewed Mar 2026

    S4s ordered with the 7-speed S tronic dual-clutch use the 0B5 (DL501) gearbox, whose mechatronic control unit - the valve body with its integrated solenoids, pressure sensors and TCU - is a documented weak point in high-torque applications like the S4. Failures start as harsh or jerky engagement and occasional gear-selection errors, then progress: limp home mode, sticking in gear, loss of half the gears, or no reverse. Root causes are solenoid regulation faults, clutch pressure-sensor faults, internal overheating, and speed-sensor faults. Because the S4's torque output loads the unit harder than the A4 applications sharing the same gearbox, S4 owners see it disproportionately. This is a transmission-specific issue - manual-transmission S4s are unaffected.

    Common Symptoms

    • Harsh, jerky or clunky gear engagement
    • Erratic or wrong gear selection
    • Transmission malfunction warning on the dash
    • Limp home mode / stuck in one gear
    • Loss of reverse or of half the gear set
    • Shuddering when pulling away

    How to Fix

    No recall. Diagnosis must start with a proper scan and a clutch adaptation/basic-settings check, not parts swapping. Genuine mechatronic faults are repaired either by rebuilding the existing unit (solenoid/valve body repair, which specialists offer at a fraction of dealer cost) or by fitting a replacement mechatronic unit, which then requires coding and adaptation to the car. Keeping the DSG fluid and filter service on schedule (roughly every 40,000 miles) is the main preventative lever - overheated, degraded fluid is a repeat contributor. Some owners report repeat failures even after replacement, so confirm the repairer addresses the cause, not just the unit.

    Typical repair cost:$1,800 - $7,000

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    Medium ConfidenceVerifiedReviewed Aug 2026

    Manual-transmission B6 and B7 S4s use a dual-mass flywheel behind the 4.2 V8, and the internal damper springs fail. The failure is progressive and intermittent early on - owners describe shudder and vibration that appear for days, vanish, then come back and stay - before settling into a constant rattle at idle that quiets when the clutch pedal is depressed. On the B6 in particular, flywheels have been documented separating outright, which can do serious damage to the bellhousing area. The DMF is a wear item that must be replaced with the clutch, not resurfaced or reused, and catastrophic failures generally follow from running one past its service life.

    Common Symptoms

    • Rattle from the bellhousing at idle that stops when the clutch is pressed
    • Shudder or vibration on takeoff, often intermittent at first
    • Vibration through the shifter or floor
    • Clutch judder that progressively worsens

    How to Fix

    No recall. Replace the dual-mass flywheel together with the clutch kit, release bearing and, while the transmission is out, the rear main seal. Because access requires dropping the transmission (an engine-out or subframe-drop job on this platform), most owners combine it with the timing chain guide service if that is also due. A common owner alternative is a single-mass flywheel conversion with a matched clutch, which removes the failure mode entirely at the cost of added drivetrain noise.

    Typical repair cost:$1,800 - $4,000

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    Medium ConfidenceVerifiedReviewed Aug 2026

    Lock nuts from particular production batches used on the eccentric bolt at the rear-axle trailing arm can crack from stress corrosion. If the nut breaks, the eccentric bolt can move and the rear-axle wheel alignment changes - and at higher speed the rear axle can suddenly and uncontrollably steer in the wrong direction, a loss-of-control risk. Audi issued NHTSA campaign 21V295000 (internal code 42L1) in 2021 covering a broad Audi range that includes the 2020-2021 S4 Sedan. Because the symptom is a gradual alignment change, some owners noticed it as steering-wheel offset or a pull long before understanding the cause. A follow-on campaign (22V034000) addressed vehicles where the required alignment check was not performed after an earlier repair.

    Common Symptoms

    • Steering wheel off-center when driving straight
    • Vehicle pulls to one side under braking or acceleration
    • Uneven or rapid rear tire wear
    • Vague or unstable rear-end feel at speed

    How to Fix

    Free recall remedy. Dealers replace the lock nuts and, where necessary, the associated eccentric bolts, at no charge, and perform a rear-axle alignment. Owner notification letters were mailed 4 June 2021. If the car has had rear suspension work done since, confirm the alignment was performed - that gap is exactly what campaign 22V034 was issued to correct. Verify VIN status through NHTSA's recall lookup or an Audi dealer.

    Typical repair cost:$0 - $0

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    High ConfidenceVerifiedReviewed Aug 2026

    The B5 S4 uses a multi-link front suspension with four control arms per side, and both the rubber bushings and the integrated ball joints are known short-life items - a problem noted even on relatively fresh cars and now universal given the fleet's age. The rubber compound hardens, cracks and separates with age and heat exposure regardless of mileage, so a low-mileage garage-kept B5 is no safer a bet than a driver. The result is clunking over bumps, imprecise or wandering steering, and uneven tire wear; badly deteriorated arms are also a safety concern because the ball joints are non-serviceable and integral to the arm. CV boots are a commonly co-occurring wear item on the same cars.

    Common Symptoms

    • Clunking or knocking from the front over bumps
    • Vague, wandering steering; poor straight-line tracking
    • Uneven or feathered front tire wear
    • Steering wheel shimmy
    • Play detectable at the wheel when levered

    How to Fix

    No recall. The accepted fix is replacing the front control arms in complete sets per side rather than chasing individual arms, followed by a four-wheel alignment - a partial repair usually means going back in shortly afterward. OEM or quality aftermarket kits are widely available; many owners choose polyurethane or Delrin bushings for longer life at the cost of some ride harshness. Because the whole assembly is being disturbed, inspect tie rods, sway bar end links and CV boots at the same time.

    Typical repair cost:$800 - $2,000

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    High ConfidenceVerifiedReviewed Aug 2026

    Certain 2011-2012 S4 fuel-injection systems can leak at the fuel rails or corresponding seals, creating a fire risk near an ignition source.

    This issue also affects: Audi Q7, Audi A7

    Common Symptoms

    • Fuel odor
    • Visible fuel leakage

    How to Fix

    Check the VIN and campaign history. Audi dealers replace the fuel rails and corresponding seals free of charge under campaign 24AP. If fuel odor or leakage is present, stop driving and arrange immediate inspection.

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    NHTSA Verified
    High ConfidenceVerifiedReviewed Jul 2026

    Certain 2003-2004 S4 xenon headlamp reflectors can lose coating over time, reducing luminous transmittance and the driver’s field of view.

    Common Symptoms

    • Reduced xenon headlamp output
    • Poor nighttime visibility

    How to Fix

    Verify VIN eligibility and campaign completion with Audi. Dealers replace both xenon headlamp reflectors free of charge under recall 05V096.

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    NHTSA Verified
    High ConfidenceVerifiedReviewed Jul 2026

    The secondary air injection (SAI) system pumps air into the exhaust ports on cold start to light off the catalysts, and it is a chronic check-engine-light source on these cars. Each bank has its own combi valve. Carbon causes the combi valve to stick open, which lets hot, moist exhaust gas flow backward and condense inside the pump housing, rusting the motor bearings - the source of the loud jet-engine or whining noise on cold start. A separate and commonly misdiagnosed variant produces the same P0491/P0492 insufficient-flow codes with NO pump noise at all: the air passages inside the cylinder heads are carboned shut, and replacing the pump will not fix it. Brittle hard vacuum lines to the combi valves are a third cause.

    This issue also affects: Audi A8, Audi Q7

    Common Symptoms

    • Loud whining, jet-engine or grinding noise from the engine bay for the first ~30-90 seconds after a cold start
    • Check engine light with secondary air flow codes
    • Failed emissions / readiness monitor not setting
    • Noise absent but codes still return after clearing

    How to Fix

    Diagnose before buying parts. Loud pump noise plus codes points to a water-damaged pump - and if the pump is replaced, the combi valve on that bank MUST be replaced too or the new pump will rust out the same way. Codes with a quiet, functioning pump point to clogged head passages, which require removing the combi valves and mechanically clearing the ports. Also inspect and replace the hard vacuum lines and the changeover solenoid, which are cheap and commonly cracked. Failing SAI will fail an emissions test even though driveability is normal.

    Typical repair cost:$500 - $2,000

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    Community Reported
    Medium ConfidenceVerifiedReviewed Aug 2026
    NHTSA Recalls5 recalls

    EQUIPMENT:ELECTRICAL:INFOTAINMENT:VIDEO (TOUCH)SCREEN/MONITOR/UNIT

    Volkswagen Group of America, Inc. (Audi) is recalling certain 2021-2022 AUDI A8, A6 Allroad, E-TRON Quattro, 2022 S3, RSQ8, RS7, RS6 Avant, Q8, Q7, Q3, E-TRON Sportback Quattro, S5 Cabriolet, E-TRON GT, S5 Sportback, A7, A6, A5 Sportback, A5 Cabriolet, A4, A4 Allroad, A3, S8, SQ7, SQ8, S6, and S4 vehicles. The infotainment main unit may become damaged internally when the vehicle is shut off, resulting in an inoperative rearview camera display the next time the vehicle is started. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

    Campaign #22V80600026/10/2022

    SEAT BELTS:REAR/OTHER:RETRACTOR

    Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2021 Volkswagen ID4, Audi A4 Allroad, A4 Sedan, A5 Cabriolet, A5 Coupe, A5 Sportback, A6 Allroad, A6 Sedan, A7, A8, E-Tron Quattro, E-Tron Sportback Quattro, Q3, Q5, Q5 Sportback, Q7, Q8, RS5 Sportback, RS5 Coupe, RS6 Avant, RS7, RSQ8, S4 Sedan, S5 Cabriolet, S5 Coupe, S5 Sportback, S6 Sedan, S7, S8, SQ5, SQ5 Sportback, SQ7, SQ8, and 2021-2022 S3 Sedan vehicles. The rear seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

    Campaign #21V60600005/08/2021

    TIRES

    Volkswagen Group of America, Inc. (Audi) is recalling certain 2019-2021 Audi A5 Sportback, RS5 Coupe, RS5 Sportback, S5 Sportback, 2020-2021 A4 Allroad, A4 Sedan, A5 Cabriolet, A5 Coupe, A6 Allroad, A6 Sedan, A7, A8, Q5, S4 Sedan, S5 Coupe, S5 Cabriolet, S6 Sedan, S7, S8, SQ5, 2021 Q5 Sportback, Q7, Q8, RS6 Avant, RS7, RSQ8, SQ5 Sportback, SQ7, and SQ8 vehicles. The rear axle alignment may not have been inspected after the repairs for Recall 21V-295 (42L1) were performed.

    Campaign #22V03400026/01/2022

    SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY

    Volkswagen Group of America, Inc. (Audi) is recalling certain 2021 Q7, Q8, Q5 Sportback, SQ5 Sportback, RS6 Avant, RS7, RS Q8, 2020-2021 Audi S6 sedan, Q5, A8, S8, A7, A6 Allroad, A5 Cabriolet, A4 sedan, A4 Allroad, SQ5, S7, A6 sedan, S5 coupe, S4 sedan, S5 Cabriolet, A5 coupe, 2019-2021 RS5 coupe, A5 Sportback, S5 Sportback, RS5 Sportback vehicles. The lock nut on the trailing arm of the rear axle may break due to stress corrosion.

    Campaign #21V29500026/04/2021

    BACK OVER PREVENTION:DISPLAY FUNCTION

    Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2021 Audi A8, RS7, RS6 Avant, RS5 Sportback, RS5 Coupe, Q8, Q7, Q5 Sportback, S4 Sedan, Q5, A7, A6, A6 Allroad, A5 Sportback, A5 Coupe, A5 Cabrioleet, A4 Sedan, A4 Allroad, E-Tron Sportback Quattro, SQ7, S5 Cabriolet, E-Tron Quattro, SQ8, SQ5 Sportback, SQ5, S8, S7, S6 Sedan, S5 Sportback, S5 Coupe, 2022 E-Tron GT, and 2021-2022 RSQ8 vehicles. Due to a software issue, a blank or black screen may be displayed instead of the rearview camera image when the vehicle is placed in reverse gear. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

    Campaign #22V74200005/10/2022

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    Frequently Asked Questions

    What are the most common Audi S4 problems?

    According to Au7o's analysis of 107+ owner reports, the 2000-2025 Audi S4 has 19 documented issues. The most frequently reported are: Airbag-Control Software May Miss Front-Airbag Deployment After a Second Impact (Recall 14V667 / 69K5), Fuel Rail or Seal Leak Creates Fire Risk (Recall 15V019 / 24AP), Driver Airbag Inflator May Deploy Improperly (Recall 21V470 / 69CJ). Of these, 12 are rated critical and should be addressed promptly.

    Is the Audi S4 reliable?

    The 2000-2025 Audi S4 has 19 known issues documented across 107+ owner reports. 12 issues are rated critical: Airbag-Control Software May Miss Front-Airbag Deployment After a Second Impact (Recall 14V667 / 69K5) and Fuel Rail or Seal Leak Creates Fire Risk (Recall 15V019 / 24AP) and Driver Airbag Inflator May Deploy Improperly (Recall 21V470 / 69CJ) and Xenon Headlamp Reflector Coating Can Reduce Light Output (Recall 05V096) and Passenger Airbag Inflator Can Rupture (Recall 18V427 / 69R7) and 2.7T Timing Belt Service Is Mandatory - Interference Engine Destroys Itself if the Belt or Tensioner Lets Go and Seat-Heater Cable Contact Fault Disables the Passenger Airbag (Recall 21V874 / 74E3) and EA839 3.0T Water Pump Internal Seal Failure Leaks Coolant Into the Vacuum System (Class Action) and 0B5 DL501 S tronic Mechatronic Unit Failure - Harsh Shifts, Erratic Gear Selection and Limp Mode and Rear Axle Trailing Arm Eccentric Bolt Lock Nut Can Break from Stress Corrosion (Recall 21V295 / 42L1) and 2.7T Biturbo Turbocharger Failure from Undersized, Coking Oil Feed and Return Lines and 4.2 V8 Timing Chain Guides, Tensioners and Cam Adjusters Fail at the Rear of the Engine (Engine-Out Repair). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

    How much does it cost to fix common Audi S4 problems?

    Repair costs for known Audi S4 issues range from $0 to $10,000, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

    What year Audi S4 is the most reliable?

    Reliability varies across model years of the Audi S4. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 2000-2025 Audi S4 with 19 documented issues documented across 107+ owner reports.

    What is the 2013-2015 Audi S4 Airbag-Control Software May Miss Front-Airbag Deployment After a Second Impact (Recall 14V667 / 69K5)?

    On certain 2013-2015 S4 vehicles, an airbag-control algorithm may fail to command the front airbags after a side-airbag deployment followed by a second frontal impact. Severity: high.

    What is the 2011-2012 Audi S4 Fuel Rail or Seal Leak Creates Fire Risk (Recall 15V019 / 24AP)?

    Certain 2011-2012 S4 fuel-injection systems can leak at the fuel rails or corresponding seals, creating a fire risk near an ignition source. Severity: high.

    What is the 2000-2002 Audi S4 Driver Airbag Inflator May Deploy Improperly (Recall 21V470 / 69CJ)?

    Certain 2000-2002 S4 vehicles have a non-azide driver airbag inflator that can absorb moisture and deploy improperly, reducing occupant protection in a crash. Severity: high.

    What is the 2003-2004 Audi S4 Xenon Headlamp Reflector Coating Can Reduce Light Output (Recall 05V096)?

    Certain 2003-2004 S4 xenon headlamp reflectors can lose coating over time, reducing luminous transmittance and the driver’s field of view. Severity: high.

    What is the 2005-2009 Audi S4 Passenger Airbag Inflator Can Rupture (Recall 18V427 / 69R7)?

    Certain 2005-2009 S4 body styles contain passenger frontal-airbag inflators that can rupture after long-term humidity and temperature exposure, propelling metal fragments into the cabin. Severity: high.

    What is the 2000-2002 Audi S4 2.7T Timing Belt Service Is Mandatory - Interference Engine Destroys Itself if the Belt or Tensioner Lets Go?

    Unlike every later S4, the B5's 2.7T 30V V6 uses a TIMING BELT, and it is an interference design. A snapped belt, a seized tensioner/idler, or a water pump that fails and shreds the belt results in bent valves and, in some cases, cracked pistons - a total engine rebuild. The revi… Repairs typically run $1,100-$2,000. Severity: high.

    What is the 2018-2020 Audi S4 Seat-Heater Cable Contact Fault Disables the Passenger Airbag (Recall 21V874 / 74E3)?

    On B9 S4 sedans, the cable connecting the front passenger seat heater to the Passenger Occupant Detection System (PODS) can develop a contact fault. The PODS software reads the fault as a system malfunction and switches the passenger front airbag OFF, so the airbag will not deplo… Repairs typically run $0-$0. Severity: high.

    What is the 2018-2025 Audi S4 EA839 3.0T Water Pump Internal Seal Failure Leaks Coolant Into the Vacuum System (Class Action)?

    The B9 S4's turbocharged EA839 3.0T uses a water pump whose internal seals fail, and the failure mode is unusual: coolant does not only weep externally, it is drawn INTO the engine's vacuum circuit and other places coolant should never reach, contaminating vacuum lines and compon… Repairs typically run $1,200-$3,000. Severity: high.

    What is the 2010-2016 Audi S4 0B5 DL501 S tronic Mechatronic Unit Failure - Harsh Shifts, Erratic Gear Selection and Limp Mode?

    S4s ordered with the 7-speed S tronic dual-clutch use the 0B5 (DL501) gearbox, whose mechatronic control unit - the valve body with its integrated solenoids, pressure sensors and TCU - is a documented weak point in high-torque applications like the S4. Failures start as harsh or… Repairs typically run $1,800-$7,000. Severity: high.

    What is the 2020-2021 Audi S4 Rear Axle Trailing Arm Eccentric Bolt Lock Nut Can Break from Stress Corrosion (Recall 21V295 / 42L1)?

    Lock nuts from particular production batches used on the eccentric bolt at the rear-axle trailing arm can crack from stress corrosion. If the nut breaks, the eccentric bolt can move and the rear-axle wheel alignment changes - and at higher speed the rear axle can suddenly and unc… Repairs typically run $0-$0. Severity: high.

    What is the 2000-2002 Audi S4 2.7T Biturbo Turbocharger Failure from Undersized, Coking Oil Feed and Return Lines?

    On the B5 S4's 2.7L twin-turbo V6 (APB/AGB), the turbocharger oil feed and return lines are too small in diameter to move enough oil through the turbo bearing housings. After a hot shutdown the residual oil bakes (cokes) inside the lines, progressively restricting flow until the… Repairs typically run $2,500-$7,000. Severity: high.

    What is the 2004-2008 Audi S4 4.2 V8 Timing Chain Guides, Tensioners and Cam Adjusters Fail at the Rear of the Engine (Engine-Out Repair)?

    The B6/B7 S4's 4.2L V8 (BBK/BHF) drives its timing chains from the BACK of the engine, against the firewall. What owners call "timing chain failure" is really the plastic chain guides, the chain tensioners and the two camshaft adjusters wearing out and disintegrating. Forum docum… Repairs typically run $4,500-$10,000. Severity: high.

    What is the 2010-2025 Audi S4 Thermostat Housing Failure and Coolant Leak?

    The plastic thermostat housing on the S4 3.0T is prone to cracking and leaking coolant. The housing sits at the rear of the engine making leaks hard to spot until coolant loss is significant. Repairs typically run $300-$800. Severity: medium.

    What is the 2000-2002 Audi S4 B5 Front Multi-Link Control Arm Bushings and Ball Joints Wear Out, Causing Clunks and Wandering Steering?

    The B5 S4 uses a multi-link front suspension with four control arms per side, and both the rubber bushings and the integrated ball joints are known short-life items - a problem noted even on relatively fresh cars and now universal given the fleet's age. The rubber compound harden… Repairs typically run $800-$2,000. Severity: medium.

    What is the 2010-2016 Audi S4 Supercharger Coupler (Isolator) Wears Out and Rattles Like a Bag of Marbles?

    The B8/B8.5 S4's Eaton TVS roots supercharger drives its rotor pack through a plastic coupler disc between the drive snout and the driven rotor. Over time the drive holes in that plastic coupler elongate and wear, and the slop shows up as a distinct rattling / marbles-in-a-can no… Repairs typically run $400-$1,500. Severity: medium.

    What is the 2004-2008 Audi S4 Dual-Mass Flywheel Springs Break on the 6-Speed Manual 4.2 V8?

    Manual-transmission B6 and B7 S4s use a dual-mass flywheel behind the 4.2 V8, and the internal damper springs fail. The failure is progressive and intermittent early on - owners describe shudder and vibration that appear for days, vanish, then come back and stay - before settling… Repairs typically run $1,800-$4,000. Severity: medium.

    What is the 2004-2008 Audi S4 Secondary Air Injection System Faults - Failed Pump, Stuck Combi Valves and Carbon-Clogged Head Passages?

    The secondary air injection (SAI) system pumps air into the exhaust ports on cold start to light off the catalysts, and it is a chronic check-engine-light source on these cars. Each bank has its own combi valve. Carbon causes the combi valve to stick open, which lets hot, moist e… Repairs typically run $500-$2,000. Severity: medium.

    What is the 2010-2016 Audi S4 3.0 TFSI PCV / Air-Oil Separator Diaphragm Ruptures, Causing Oil Consumption and a Crankcase Vacuum Leak?

    The supercharged 3.0 TFSI's crankcase ventilation module (PCV / air-oil separator) uses an internal diaphragm that hardens and tears. When it does, the engine pulls unmetered air through the crankcase, gives up its ability to control crankcase pressure, and starts drawing oil int… Repairs typically run $300-$900. Severity: medium.

    What is the 2010-2016 Audi S4 Carbon Deposits Build Up on the Intake Valves of the Direct-Injected 3.0 TFSI?

    The B8/B8.5 S4's 3.0 TFSI is direct-injected: fuel is sprayed into the cylinder rather than over the back of the intake valve, so nothing washes the valve stems clean. Combined with oil vapor routed back through the crankcase ventilation system, hard carbon accumulates on the int… Repairs typically run $500-$1,200. Severity: medium.

    Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

    Data sourced from 107+ owner reports, NHTSA recalls, TSBs, and automotive forums.