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Ford · Known Issues

2023 Ford Bronco Sport Problems: 14 Known Issues

2023 model year · 458,080+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 458,080+ owner reports, the 2023 Ford Bronco Sport has 14 documented known issues, with 6 rated critical. The most serious are Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267) ($0-$0 repair), 1.5L EcoBoost 3-Cylinder Coolant Loss and Engine Failure ($0-$7,500 repair), Belt-Driven Water Pump Seal Failure Soaking and Shredding the Serpentine Belt (1.5L EcoBoost) ($800-$1,700 repair), ABS Module Internal Leak Causing Increased Brake Pedal Travel (Recall 23S01 / NHTSA 23V021), Front Lower Control Arm Ball Joint Separation - Do Not Drive Recall and 1.5L EcoBoost Turbocharger Wastegate Actuator Seizure Causing P0299 and Limp Mode ($2,200-$4,500 repair). The most commonly reported issue is Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267) with 456,000 owner reports. Across all issues with published estimates, repair costs range from $50 to $7,500. DIY maintenance guides at au7o.io.

In This Article

  • Bronco Sport Engine3
  • Bronco Sport Electrical3
  • Bronco Sport Cooling1
  • Bronco Sport Brakes1
  • Bronco Sport Suspension1
  • Bronco Sport Transmission2
  • Bronco Sport Body/Panels2
  • Bronco Sport Drivetrain1
  • Recalls28
  • FAQ
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In This Article

  • Engine3
  • Electrical3
  • Cooling1
  • Brakes1
  • Suspension1
  • Transmission2
  • Body/Panels2
  • Drivetrain1
  • Recalls28
  • FAQ

All 14 Known Issues

NHTSA Recalls28 recalls

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

Ford Motor Company (Ford) is recalling certain 2025-2026 Bronco and Bronco Sport vehicles. The Instrument Panel Cluster (IPC) may fail at startup.

Campaign #25V78800014/11/2025

AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION:FRONT PASSENGER

Ford Motor Company (Ford) is recalling certain 2025-2026 Bronco Sport and Maverick vehicles. The Occupant Classification Sensor (OCS) unit may fail to correctly detect the presence of an adult or child in the front passenger seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

Campaign #26V20100031/03/2026

EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATER

Ford Motor Company (Ford) is recalling certain 2025 Maverick and 2026 Bronco Sport vehicles equipped with a 1.5L or 2.0L MPC engine and an engine block heater. The engine block heater may overheat when the vehicle is parked with the block heater plugged in.

Campaign #26V239000
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Frequently Asked Questions

What are the most common Ford Bronco Sport problems?

According to Au7o's analysis of 458,080+ owner reports, the 2023 Ford Bronco Sport has 14 documented issues. The most frequently reported are: Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267), 1.5L EcoBoost 3-Cylinder Coolant Loss and Engine Failure, Belt-Driven Water Pump Seal Failure Soaking and Shredding the Serpentine Belt (1.5L EcoBoost). Of these, 6 are rated critical and should be addressed promptly.

Is the Ford Bronco Sport reliable?

The 2023 Ford Bronco Sport has 14 known issues documented across 458,080+ owner reports. 6 issues are rated critical: Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267) and 1.5L EcoBoost 3-Cylinder Coolant Loss and Engine Failure and Belt-Driven Water Pump Seal Failure Soaking and Shredding the Serpentine Belt (1.5L EcoBoost) and ABS Module Internal Leak Causing Increased Brake Pedal Travel (Recall 23S01 / NHTSA 23V021) and Front Lower Control Arm Ball Joint Separation - Do Not Drive Recall and 1.5L EcoBoost Turbocharger Wastegate Actuator Seizure Causing P0299 and Limp Mode. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Ford Bronco Sport problems?

Repair costs for known Ford Bronco Sport issues range from $0 to $7,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2021-2024 Ford Bronco Sport Loss of Drive Power Due to 12V Battery Detection Failure (Recall 24S24 / NHTSA 24V267)?

NHTSA recall 24V267000 (Ford reference 24S24) covers 456,565 model year 2021-2024 Bronco Sport and 2022-2023 Maverick vehicles. The Body Control Module and Powertrain Control Module fail to detect 12V battery degradation, resulting in loss of motive power whenever an Auto Stop/St… Repairs typically run $0-$0. Severity: high.

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data sourced from 458,080+ owner reports, NHTSA recalls, TSBs, and automotive forums.

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Community reported
520 owners

On the 2021-2024 Ford Bronco Sport 1.5L EcoBoost 3-cylinder, the 1.5L EcoBoost 3-cylinder engine in 2021-2024 Ford Bronco Sport is the latest variant of Ford's troubled EcoBoost coolant intrusion problem. The open-deck block design allows coolant to leak internally into the cylinders, causing misfires, white exhaust smoke, and complete engine failure. Ford issued TSB 25-2063 in February 2025 addressing coolant loss in 2021-2024 Bronco Sport 1.5L models, recommending a coolant system flush to prevent recurrent water pump failures. Ford also extended warranty coverage to 7 years/84,000 miles for short block replacement due to coolant intrusion. BroncoSportForum.com documents numerous cases including owners stranded with brand-new vehicles. NHTSA opened an investigation into EcoBoost engine failures in October 2023 covering multiple Ford models.

Common Symptoms

  • White exhaust smoke on startup, especially after cold soak
  • Engine misfires and rough idle
  • Coolant level dropping without visible external leak
  • Check engine light with misfire codes P0300-P0303
  • Sweet smell from exhaust
  • Engine overheating
  • Water pump failure (TSB 25-2063 related)
  • Complete engine failure in severe cases

How to Fix

Ford extended warranty: 7 years/84,000 miles for short block replacement due to coolant intrusion to cylinder bores (no-cost one-time repair). TSB 25-2063 addresses water pump failures linked to coolant contamination. Check fordowner.com with VIN. If experiencing symptoms, do not drive - contact Ford roadside assistance. NHTSA investigation reference: PE23-018.

Typical repair cost:$0 - $7,500

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Based on 520 owner reports

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Community Reported
High Confidence520 owner reportsLast reported by owners Dec 2025Reviewed Feb 2026

On the 2021-2024 Ford Bronco Sport 1.5L EcoBoost 3-cylinder (Dragon), owners of 1.5L three-cylinder Bronco Sports report turbocharger failures that begin with a seized or binding wastegate actuator rod (in some cases a missing actuator e-clip). Because the actuator can no longer regulate boost, the vehicle throws P0299 (underboost) and drops into limp mode. In more advanced cases the turbine wheel itself lets go and forum members have found turbine debris downstream in the catalytic converter, which turns a turbo job into a turbo-plus-cat job. Failures are commonly reported in the 60,000-80,000 mile window - just past the 60k/5-year powertrain warranty - so owners frequently pay out of pocket. A handful of threads describe the P0299 code returning shortly after a turbo replacement, suggesting oil supply and post-repair oil-feed cleaning matter to the fix.

Common Symptoms

  • Sudden loss of power / limp mode
  • Check engine light with P0299
  • Whistling or siren-like noise from turbo
  • Blue or white smoke from exhaust
  • Oil in the charge piping
  • Rattling metallic noise under boost

How to Fix

Scan and confirm P0299/P0234 rather than assuming a boost leak. Inspect the wastegate actuator rod for free travel and confirm the e-clip is present; a seized actuator with an otherwise healthy cartridge can sometimes be addressed by actuator replacement. If shaft play, oil in the charge pipe, or metal in the intercooler/cat is present, the turbocharger assembly must be replaced and the oil feed line and pickup screen cleaned or replaced to avoid a repeat failure. Inspect the catalytic converter for ingested turbine debris before returning the car to service. Ford has covered some of these under extended coverage or goodwill - ask the dealer to file for assistance if just out of warranty.

Typical repair cost:$2,200 - $4,500

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Community Reported
Medium ConfidenceVerifiedReviewed Aug 2026
Community reported
920 owners

On the 2021-2025 Ford Bronco Sport 1.5L EcoBoost, 2021-2025 Ford Bronco Sport with the 1.5L EcoBoost 3-cylinder engine has three overlapping documented issues: (1) Oil separator housing cracking — NHTSA recall 22S21 covers 345,451 vehicles (2020-2022 Escape + 2021-2022 Bronco Sport) for cracked oil separator housings causing oil leaks and fire risk; dealers inspect and replace under warranty. (2) Fuel injector cracking — separate recall covers 2020-2023 Escape and Bronco Sport for cracked injectors leaking fuel near hot exhaust components. (3) Oil dilution from short-trip driving — unburned fuel washes past the rings into the crankcase, causing oil level to RISE above the full mark with gasoline smell on dipstick. Ford handled the oil dilution issue via Customer Satisfaction Program 21N12, which offers a one-time 10-year engine replacement covenant capped by age/mileage (many second-owner vehicles fall outside). Owners experiencing rising oil level or fuel smell should document via dealer service writes and request CSP 21N12 evaluation.

Common Symptoms

  • Oil level rises above the full mark on dipstick
  • Oil smells strongly of gasoline
  • Oil appears thin and watery on dipstick
  • Reduced oil pressure (oil pressure warning in severe cases)
  • Increased fuel consumption
  • Check engine light in severe cases
  • Rough idle during cold starts

How to Fix

No permanent fix available from Ford. Mitigation: change oil every 3,000-5,000 miles instead of the factory-recommended 7,500-10,000 mile interval. Use full synthetic 5W-30 meeting Ford spec WSS-M2C961-A1. Monitor oil level monthly - if rising above the full mark with fuel odor, change oil immediately. For owners who primarily make short trips in cold weather, consider an engine block heater to reduce cold-start enrichment. This issue is inherent to the 3-cylinder direct injection design and is more pronounced in cold climates.

Typical repair cost:$50 - $300

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Based on 920 owner reports

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Community Reported
Medium Confidence920 owner reportsLast reported by owners Feb 2026Reviewed Feb 2026
Community reported
456,000 owners

On the 2021-2024 Ford Bronco Sport, nHTSA recall 24V267000 (Ford reference 24S24) covers 456,565 model year 2021-2024 Bronco Sport and 2022-2023 Maverick vehicles. The Body Control Module and Powertrain Control Module fail to detect 12V battery degradation, resulting in loss of motive power whenever an Auto Stop/Start event occurs or during low-speed braking. Two follow-up campaigns address inadequate initial remedies: 25S02 (NHTSA 25V019, January 2025) replaced defective Camel EFB batteries with Ford AGM units on 272,817 vehicles, and 25S26 (NHTSA 25V158, March 2025) re-fixed 12,833 vehicles previously repaired incorrectly. Dealers reflash control modules and/or replace the battery free of charge.

Common Symptoms

  • Vehicle stalls at low speeds or when coming to a stop
  • Engine does not restart after Auto Start-Stop activates
  • Loss of interior lights and accessories when stalling
  • Air conditioning cuts out unexpectedly
  • "Remote Access disabled to reserve battery" alert in FordPass app
  • Battery warning light
  • No-start condition

How to Fix

Ford Safety Recall 24S24 - free software update at any Ford dealer for BCM and PCM. Takes approximately 1-2 hours. Check fordowner.com or safercar.gov with VIN for recall status. If experiencing stalling or no-restart issues before recall service: disable Auto Start-Stop feature (button typically near shifter). Replace 12V battery if it is weak or over 3 years old as preventive measure.

Typical repair cost:$0 - $0

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Based on 456,000 owner reports

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Community Reported
High Confidence456,000 owner reportsLast reported by owners Oct 2025Reviewed Feb 2026

On the 2021-2024 Ford Bronco Sport, a defect in the SYNC 3 infotainment software (APIM module) on 2021-2024 Bronco Sport vehicles causes system instability. Symptoms include the display intermittently going black, failure to retain settings across ignition cycles (reverted language, erased radio presets), and inability to install updates. The same software fault can leave the rearview/backup camera showing a blank image while in reverse or keep the camera image on screen after backing has ended, which is a federal rear-visibility safety concern.

Common Symptoms

  • Infotainment screen goes black or freezes
  • Lost radio presets and reverted language/settings after restart
  • Backup camera shows a blank/blue/black image
  • Camera image remains on screen after shifting out of reverse
  • Inability to install software updates

How to Fix

Addressed by two Ford programs: a 2024 field service action / Customer Satisfaction Program (24B47) APIM software reconfiguration for the instability/lost-settings symptoms, and safety recall 25S72 / NHTSA 25V442 for the blank/persistent backup camera image (a SYNC 3 software flash of the APIM, ~34,597 Bronco Sports). Both fixes are free at a Ford dealer.

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

On the 2021-2024 Ford Bronco Sport, a recurring and very specific electrical fault: the exterior liftgate release button stops responding to the key fob's proximity, so the gate will not open by hand even though the fob is in the owner's pocket - while the separate flip-up rear glass release keeps working normally. That split is the diagnostic signature and points at the liftgate passive-entry antenna/sensor circuit or the BCM's passive-entry strategy rather than at the latch motor itself, since the gate still opens from the fob button and the interior switch. Owners report it as intermittent at first, sometimes recoverable by cycling lock/unlock at the fob, then permanent. It is also frequently the first symptom noticed on cars that later turn out to have a weak 12V battery or a module that is not waking properly.

Common Symptoms

  • Exterior liftgate button will not open the gate with the fob nearby
  • Rear flip-up glass still opens normally
  • Intermittent operation that comes back after locking and unlocking
  • Liftgate only opens from the fob button or interior switch

How to Fix

Check the 12V battery state of health and the Deep Sleep status first - low system voltage disables passive entry features before it disables anything else. Confirm the fob battery and try a second fob. If the flip-up glass works and the liftgate button does not, have the dealer test the liftgate passive-entry antenna and its connector for corrosion or water intrusion at the gate-to-body harness pass-through, and apply current BCM/RFA module software - several owners report the fix was a software update rather than hardware. Replacement of the latch/handle assembly is only warranted if the antenna circuit tests bad.

Typical repair cost:$0 - $600

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Community Reported
Medium ConfidenceVerifiedReviewed Aug 2026

On the 2021-2024 Ford Bronco Sport 1.5L EcoBoost 3-cylinder (Dragon), distinct from internal coolant intrusion, the 1.5L Dragon's water pump is driven by the accessory belt and its shaft seal leaks externally. Forum members report the pump weeping coolant onto the serpentine belt, which then swells, glazes, and eventually shreds - leaving the car with no water pump, no alternator drive, and no power steering assist at the roadside. Owners attribute part of the problem to the belt drive layout, which uses no idler/tensioner pulley and relies on belt elasticity and build tolerance for tension. Ford has issued internal service messaging and a bulletin instructing technicians to flush the cooling system when replacing a failed pump, because casting sand left in the block from manufacturing is documented as a contributor to premature pump wear. There is no safety recall covering it, so repairs land on warranty or the owner.

Common Symptoms

  • Coolant loss with no visible puddle at first
  • Coolant crust or drip at the front of the engine
  • Squealing or chirping belt
  • Shredded serpentine belt
  • Battery/charging warning after belt failure
  • Loss of power steering assist
  • Overheating

How to Fix

Inspect for coolant residue or a dried crusty trail at the water pump weep hole and pink/orange staining on the belt at the first sign of low coolant. Replace the water pump and the serpentine belt together - a coolant-contaminated belt should never be reused. Flush the cooling system per Ford's bulletin before installing the new pump so residual casting sand does not chew up the new seal, and refill with the correct Ford orange (Motorcraft Specialty Orange) coolant. Check the coolant level monthly on 1.5L cars; catching it while it is still a weep avoids the belt failure and the tow.

Typical repair cost:$800 - $1,700

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

On the 2023 Ford Bronco Sport, certain 2023 Bronco Sport vehicles (about 801, built 12/8/22-12/16/22) have an Anti-lock Brake System (ABS) module whose internal valves may have been damaged during manufacturing, causing an internal ABS module leak. The leak can produce an unexpected increase in brake pedal travel or unexpected vehicle movement during an Auto Hold event, increasing crash risk.

Common Symptoms

  • Increased or longer brake pedal travel
  • Unexpected vehicle movement during Auto Hold
  • Soft or inconsistent brake pedal feel
  • ABS warning light

How to Fix

Covered under Ford recall 23S01 / NHTSA 23V021. Ford dealers replace the entire ABS module free of charge. Owner notification letters were mailed in 2023; owners can verify VIN coverage with Ford or NHTSA.

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026

On the 2021-2026 Ford Bronco Sport, ford issued a 'Do Not Drive' safety recall for about 4,653 vehicles (roughly 2,296 of them 2021-2026 Bronco Sports) because the front lower control arm ball stud may not have been fully inserted into the front wheel knuckle (pinch bolt secured before full engagement) at the Hermosillo assembly plant or during a prior repair. Partial engagement can let the lower control arm ball joint separate from the knuckle, causing sudden loss of vehicle control.

Common Symptoms

  • Clunking or knocking from the front suspension
  • Loose or wandering steering feel
  • Abnormal tire wear or wheel alignment changes
  • Sudden loss of steering control / wheel detachment in severe cases

How to Fix

Covered under the Ford/NHTSA front-suspension ball joint recall (reported to NHTSA in late May 2026). Dealers inspect the front lower control arm ball joint on both sides to confirm it is fully seated in the wheel knuckle and repair as needed at no cost. Affected owners should not drive the vehicle until inspected.

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Community Reported
High ConfidenceVerifiedReviewed Jun 2026
Community reported
640 owners

On the 2021-2024 Ford Bronco Sport, aWD-equipped 2021-2024 Ford Bronco Sport models exhibit rear drive unit (RDU) chatter and shudder during low-speed turning maneuvers, particularly when backing up and turning sharply. The issue is caused by fluid contamination in the rear drive unit's limited-slip clutch pack. Ford issued SSM 49571 (Special Service Message) documenting the condition as "chatter/shudder during low speed turning events." Multiple TSBs have been released addressing the issue, with the prescribed fix involving draining and refilling the RDU fluid, then performing specific drive cycles with controlled turns. No formal NHTSA recall has been issued for this defect. BroncoSportForum.com has an extended thread specifically about new rear axle assembly replacements covered under this TSM.

Common Symptoms

  • Grinding, chattering, or shuddering from rear of vehicle during slow-speed turns
  • Noise most pronounced when backing up while turning
  • Shudder felt through seat and floor during parking maneuvers
  • Vibration during low-speed cornering in parking lots
  • Noise may decrease after extended driving but returns

How to Fix

Ford SSM 49571 procedure: drain and refill rear drive unit (RDU) with correct specified fluid, then perform 5+ miles of stop-and-go driving with alternating left and right turns. Use Ford-specified RDU fluid only (Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or Ford Spec WSS-M2C197-A). If fluid change does not resolve, rear axle assembly replacement under warranty. Some cases require 2-3 fluid changes to fully resolve.

Typical repair cost:$0 - $1,800

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Based on 640 owner reports

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Community Reported
High Confidence640 owner reportsLast reported by owners Nov 2025Reviewed Feb 2026

On the 2021-2025 Ford Bronco Sport, the 8-speed automatic transmission in the Bronco Sport exhibits a noticeable delay when pulling away from a stop, particularly when the vehicle has been idling for a few seconds. The driver presses the accelerator and the engine revs but the vehicle does not move for 1-2 seconds before the transmission engages. This is most pronounced in cold weather and during the first few stops after startup. The issue creates a safety concern at intersections and when merging.

Common Symptoms

  • 1-2 second delay before vehicle moves after pressing gas
  • Engine revs but vehicle does not accelerate
  • Hesitation worse in cold weather
  • Clunk when transmission finally engages
  • Issue worse after sitting at a red light

How to Fix

Have the dealer perform the latest TCM (Transmission Control Module) calibration update — Ford has released multiple software revisions improving engagement timing. If the issue persists after the update, a transmission fluid change with Mercon ULV may help. Some owners report that switching to Sport mode eliminates the hesitation. Persistent engagement delays beyond 2 seconds should be diagnosed for possible valve body issues under powertrain warranty.

Typical repair cost:$0 - $2,000

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On the 2021-2025 Ford Bronco Sport, bronco Sports with the panoramic sunroof experience water leaks into the cabin due to clogged drain tubes. Leaves, pollen, and debris collect in the sunroof tray and block the four drain tubes that run through the pillars to exit points near the wheel wells. When blocked, water overflows into the headliner and can drip onto passengers, electronics, and floor areas. The front drains clog more frequently than the rear ones.

Common Symptoms

  • Water dripping from headliner or dome light
  • Wet headliner fabric
  • Water pooling in footwells after rain
  • Musty smell from AC vents
  • Water stains on A-pillar trim

How to Fix

Clear the drain tubes using compressed air blown into each of the four drain openings in the sunroof tray. Follow up by flushing with water to confirm flow. The drains exit near the front and rear wheel wells — verify water flows out at each exit point. For prevention, open the sunroof periodically and wipe debris from the tray, especially in fall. Install mesh drain tube filters ($10-15) to prevent future clogs.

Typical repair cost:$0 - $500

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Medium Confidence

On the 2021-2025 Ford Bronco Sport, bronco Sport windshields develop stress cracks without any apparent rock chip or impact. Cracks typically start from the edges or corners of the windshield and propagate across. The issue is attributed to body flex in the unibody structure, windshield mounting stress, and the steep windshield angle. Some owners have had multiple windshield replacements. Temperature changes (hot sun to cold AC) can trigger crack propagation.

Common Symptoms

  • Crack appearing from windshield edge with no impact
  • Crack propagating across windshield
  • Multiple windshield replacements needed
  • Crack appears after temperature change
  • Small crack grows rapidly overnight

How to Fix

Replace the windshield. OEM windshield with ADAS recalibration (for Lane Keep Assist camera) costs $500-900 at a dealer or $300-600 through a mobile glass company plus $100-200 for camera recalibration. File a complaint with NHTSA if no impact caused the crack. Some owners have gotten Ford to cover replacement as goodwill, especially if the vehicle is under the bumper-to-bumper warranty.

Typical repair cost:$300 - $900

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Medium Confidence

On the 2021-2025 Ford Bronco Sport, the Bronco Sport Badlands and other AWD models with the twin-clutch rear drive unit can overheat during sustained off-road use, towing, or spirited driving. When the rear differential fluid overheats, the system disengages the rear axle to protect the clutch pack, leaving the vehicle in front-wheel-drive only. A "Rear Axle Disconnected" message appears on the dash. The issue is exacerbated in hot weather, steep inclines, and deep sand or mud driving.

Common Symptoms

  • Rear Axle Disconnected message on dash
  • Loss of AWD traction
  • Burning smell from rear of vehicle
  • Reduced power or limp mode
  • AWD warning light illuminated

How to Fix

Allow the system to cool for 15-20 minutes before resuming. For frequent off-road use, install an aftermarket rear differential cooler ($200-400). Change the RDU fluid every 20,000-30,000 miles with the correct Ford-specified fluid instead of waiting for the factory interval. If overheating occurs on normal road driving, have the dealer inspect the RDU fluid level and condition — low fluid from a seal leak accelerates overheating.

Typical repair cost:$0 - $1,500

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Community Reported
Medium Confidence
14/04/2026

SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

Ford Motor Company (Ford) is recalling certain 2021-2026 Bronco Sport and 2022-2026 Maverick vehicles. The front lower control arm ball joints may have been incorrectly installed or incorrectly repaired at the vehicle assembly plant, allowing the control arm to disconnect from the front wheel knuckle.

Campaign #26V34000027/05/2026

ENGINE AND ENGINE COOLING:ENGINE:HARD PARTS INTERNAL/MECHANICAL

Ford Motor Company (Ford) is recalling certain 2026 Explorer, Bronco, Bronco Sport, Mustang, and Ranger vehicles. The engine piston domes may have been manufactured incorrectly, which can result in piston dome failure and lead to a loss of drive power.

Campaign #26V54800025/08/2026

+ 23 more recalls. Check all on NHTSA.gov

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What is the 2021-2024 Ford Bronco Sport 1.5L EcoBoost 3-Cylinder Coolant Loss and Engine Failure?

The 1.5L EcoBoost 3-cylinder engine in 2021-2024 Ford Bronco Sport is the latest variant of Ford's troubled EcoBoost coolant intrusion problem. The open-deck block design allows coolant to leak internally into the cylinders, causing misfires, white exhaust smoke, and complete eng… Repairs typically run $0-$7,500. Severity: high.

What is the 2021-2024 Ford Bronco Sport Belt-Driven Water Pump Seal Failure Soaking and Shredding the Serpentine Belt (1.5L EcoBoost)?

Distinct from internal coolant intrusion, the 1.5L Dragon's water pump is driven by the accessory belt and its shaft seal leaks externally. Forum members report the pump weeping coolant onto the serpentine belt, which then swells, glazes, and eventually shreds - leaving the car w… Repairs typically run $800-$1,700. Severity: high.

What is the 2023 Ford Bronco Sport ABS Module Internal Leak Causing Increased Brake Pedal Travel (Recall 23S01 / NHTSA 23V021)?

Certain 2023 Bronco Sport vehicles (about 801, built 12/8/22-12/16/22) have an Anti-lock Brake System (ABS) module whose internal valves may have been damaged during manufacturing, causing an internal ABS module leak. The leak can produce an unexpected increase in brake pedal tra… Severity: high.

What is the 2021-2026 Ford Bronco Sport Front Lower Control Arm Ball Joint Separation - Do Not Drive Recall?

Ford issued a 'Do Not Drive' safety recall for about 4,653 vehicles (roughly 2,296 of them 2021-2026 Bronco Sports) because the front lower control arm ball stud may not have been fully inserted into the front wheel knuckle (pinch bolt secured before full engagement) at the Hermo… Severity: high.

What is the 2021-2024 Ford Bronco Sport 1.5L EcoBoost Turbocharger Wastegate Actuator Seizure Causing P0299 and Limp Mode?

Owners of 1.5L three-cylinder Bronco Sports report turbocharger failures that begin with a seized or binding wastegate actuator rod (in some cases a missing actuator e-clip). Because the actuator can no longer regulate boost, the vehicle throws P0299 (underboost) and drops into l… Repairs typically run $2,200-$4,500. Severity: high.

What is the 2021-2025 Ford Bronco Sport 1.5L EcoBoost 3-Cylinder Engine Issues — Oil Dilution + Oil Separator + Fuel Injector (Recalls 22S21 + Injector)?

2021-2025 Ford Bronco Sport with the 1.5L EcoBoost 3-cylinder engine has three overlapping documented issues: (1) Oil separator housing cracking — NHTSA recall 22S21 covers 345,451 vehicles (2020-2022 Escape + 2021-2022 Bronco Sport) for cracked oil separator housings causing oil… Repairs typically run $50-$300. Severity: medium.

What is the 2021-2024 Ford Bronco Sport Rear Drive Unit (RDU) Chatter and Shudder During Low-Speed Turns - AWD Models?

AWD-equipped 2021-2024 Ford Bronco Sport models exhibit rear drive unit (RDU) chatter and shudder during low-speed turning maneuvers, particularly when backing up and turning sharply. The issue is caused by fluid contamination in the rear drive unit's limited-slip clutch pack. Fo… Repairs typically run $0-$1,800. Severity: medium.

What is the 2021-2024 Ford Bronco Sport SYNC 3 Software Instability - Black Screen, Lost Settings, and Blank Backup Camera (Recall 25S72 / NHTSA 25V442 + CSP 24B47)?

A defect in the SYNC 3 infotainment software (APIM module) on 2021-2024 Bronco Sport vehicles causes system instability. Symptoms include the display intermittently going black, failure to retain settings across ignition cycles (reverted language, erased radio presets), and inabi… Severity: medium.

What is the 2021-2025 Ford Bronco Sport Rear Differential Overheating (Badlands AWD)?

The Bronco Sport Badlands and other AWD models with the twin-clutch rear drive unit can overheat during sustained off-road use, towing, or spirited driving. When the rear differential fluid overheats, the system disengages the rear axle to protect the clutch pack, leaving the veh… Repairs typically run $0-$1,500. Severity: medium.

What is the 2021-2025 Ford Bronco Sport Panoramic Sunroof Drain Tube Clog Causing Interior Leak?

Bronco Sports with the panoramic sunroof experience water leaks into the cabin due to clogged drain tubes. Leaves, pollen, and debris collect in the sunroof tray and block the four drain tubes that run through the pillars to exit points near the wheel wells. When blocked, water o… Repairs typically run $0-$500. Severity: medium.

What is the 2021-2025 Ford Bronco Sport Transmission Hesitation and Delayed Engagement From Stop?

The 8-speed automatic transmission in the Bronco Sport exhibits a noticeable delay when pulling away from a stop, particularly when the vehicle has been idling for a few seconds. The driver presses the accelerator and the engine revs but the vehicle does not move for 1-2 seconds… Repairs typically run $0-$2,000. Severity: medium.

What is the 2021-2024 Ford Bronco Sport Liftgate Passive Entry (Intelligent Access) Inoperative While Flip-Up Glass Still Works?

A recurring and very specific electrical fault: the exterior liftgate release button stops responding to the key fob's proximity, so the gate will not open by hand even though the fob is in the owner's pocket - while the separate flip-up rear glass release keeps working normally. Repairs typically run $0-$600. Severity: low.

What is the 2021-2025 Ford Bronco Sport Windshield Stress Cracking Without Impact?

Bronco Sport windshields develop stress cracks without any apparent rock chip or impact. Cracks typically start from the edges or corners of the windshield and propagate across. The issue is attributed to body flex in the unibody structure, windshield mounting stress, and the ste… Repairs typically run $300-$900. Severity: low.