GMC Envoy Problems: 5 Issues Every Owner Should Know
2002-2009 model years · 1,690+ owner reports · Updated April 2026
According to Au7o's analysis of 1,690+ owner reports, the 2002-2009 GMC Envoy has 5 documented known issues, with 2 rated critical. The most serious are 4.2L I6 Crankshaft Position Sensor Failure and Stalling ($80-$300 repair) and Electric Cooling Fan Clutch Failure ($200-$500 repair). The most commonly reported issue is Instrument Cluster Gauge Stepper Motor Failure with 680 owner reports. Across all issues, repair costs range from $20 to $1,500. DIY maintenance guides at au7o.io.