GMC Sierra 3500HD Problems: 8 Issues Every Owner Should Know
2008-2024 model years ยท 440+ owner reports ยท Updated April 2026
According to Au7o's analysis of 440+ owner reports, the 2008-2024 GMC Sierra 3500HD has 8 documented known issues, with 4 rated critical. The most serious are CP4.2 High-Pressure Fuel Pump Catastrophic Failure ($10,000-$18,000 repair), Rear Leaf Spring Breakage Under Heavy Loads ($400-$1,500 repair), Diesel Injector Failure Causing White Smoke and Rough Running ($600-$5,000 repair) and Allison 1000 Transmission Control Module and Sensor Failures ($500-$3,500 repair). The most commonly reported issue is CP4.2 High-Pressure Fuel Pump Catastrophic Failure with 440 owner reports. Across all issues, repair costs range from $150 to $18,000. DIY maintenance guides at au7o.io.