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Ford · Known Issues

2024 Ford Bronco Problems: 6 Known Issues

2024 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Bronco has 6 documented known issues, with 3 rated critical. The most serious are Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure ($600-$1,800 repair), Cam Phaser Rattle and Timing Chain Noise on 2.7L/3.0L EcoBoost ($1,800-$4,500 repair) and Electric Power Steering Assist Loss and Steering Rack Failure ($1,800-$3,500 repair). Across all issues with published estimates, repair costs range from $150 to $4,500. DIY maintenance guides at au7o.io.

In This Article

  • Bronco Drivetrain1
  • Bronco Engine1
  • Bronco Safety/Recalls1
  • Bronco Electrical2
  • Bronco Body/Panels1
  • Recalls37
  • FAQ
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In This Article

  • Drivetrain1
  • Engine1
  • Safety/Recalls1
  • Electrical2

All 6 Known Issues

Filter:
ALL YEARS202520242023202220211996199519941993199219911990197719761975197419731972197119701969196819671966

When Issues Typically Appear

Battery Drain and No-Start from Parasitic Electrical Draw
0K-40K
Door Latch and Window Drop Malfunction Causing Doors Not to Close Properly
0K-30K
SYNC 4 Infotainment Freezing, Rebooting, and Camera Display Failures
0K-60K
Electric Power Steering Assist Loss and Steering Rack Failure
1K-30K
Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure
3K-40K
Cam Phaser Rattle and Timing Chain Noise on 2.7L/3.0L EcoBoost
5K-60K
025K50K75K100K mi

On the 2021-2024 Ford Bronco, owners of lifted or Sasquatch-equipped Broncos have reported front CV axle clicking, grease sling from torn boots, and vibration under load, especially after off-road articulation or suspension modifications. Even on stock vehicles, the steep operating angles on some setups appear to accelerate outer joint or boot wear. Left unaddressed, the axle can lose grease and develop severe joint play.

Common Symptoms

  • Clicking when turning
  • Grease on suspension components or wheel well
  • Vibration during acceleration
  • Clunk from front drivetrain off-road

How to Fix

Inspect both front half-shafts for split boots, grease leakage, and play at the inner and outer joints, especially after off-road use. Replacement of the affected CV axle assembly is the usual fix; alignment and suspension geometry should also be checked. Vehicles with aftermarket lift components may need corrected angles or upgraded axles to prevent repeat failures.

Typical repair cost:$600 - $1,800

Research This Issue

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Community Reported
Medium Confidence

On the 2021-2024 Ford Bronco, multiple Bronco owners report a brief but pronounced rattling or knocking noise on cold start caused by worn or defective cam phasers, often accompanied by timing chain slack. Ford issued service guidance for EcoBoost engines using updated phaser parts. While some vehicles only exhibit noise, others progress to rough running, check-engine lights, or repeat repairs if only partial components are replaced.

This issue also affects: Ford Edge, Ford Escape, Ford Expedition

Common Symptoms

  • Rattle or knocking noise for 1-5 seconds on cold start
  • Check engine light
  • Rough idle after startup
  • Repeat noise after prior repair

How to Fix

Diagnosis typically involves confirming cold-start rattle after an overnight soak and checking for timing-related fault codes. Repair usually requires replacement of the affected cam phasers and, depending on wear and service guidance, timing chain-related components. Updated OEM parts are preferred because early revisions have shown repeat failures in some cases.

Typical repair cost:$1,800 - $4,500

Research This Issue

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Community Reported
High Confidence

On the 2021-2024 Ford Bronco, multiple Bronco owners reported sudden loss of power steering assist, often accompanied by warning messages and very heavy manual steering effort at low speeds. The issue has been tied to failures in the electric power steering system and steering gear/rack assembly, and Ford issued a safety recall for certain vehicles because an internal steering gear component could fail and cause loss of steering control. Owner complaints and forum reports describe intermittent assist loss first, then complete failure requiring rack replacement.

This issue also affects: Ford F-150, Ford Focus, Ford Mustang

Common Symptoms

  • Power steering assist fault message
  • Very heavy steering effort
  • Intermittent steering assist loss
  • Steering wheel jerks or binds
  • Warning lights on dash

How to Fix

Scan the PSCM/ABS modules for steering-related faults and inspect for active recalls or field service actions before replacing parts. Dealers typically replace the steering gear/rack assembly and perform module calibration; in intermittent cases, wiring and connector checks at the rack and battery voltage verification are also important. If recall coverage applies, the repair should be completed through Ford rather than paid out of pocket.

Typical repair cost:$1,800 - $3,500

Research This Issue

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Community Reported
High Confidence

On the 2021-2024 Ford Bronco, a recurring owner complaint on newer Broncos is unexpected battery discharge after sitting, sometimes leading to a no-start condition, multiple warning messages, or modules behaving erratically. Reports often mention the vehicle being parked for only a few days before the battery is too weak to crank, with some cases linked to software/module sleep issues or accessory loads. The problem is documented in owner forums and complaint databases, though root causes can vary by vehicle.

This issue also affects: Ford Bronco Sport, Ford F-150, Ford Contour

Common Symptoms

  • Dead battery after sitting
  • No-start or slow crank
  • Multiple warning lights on startup
  • Remote functions inoperative
  • Infotainment glitches after low voltage

How to Fix

Load-test the battery first, then check charging system output and perform a parasitic draw test after all modules should be asleep. Verify BCM/APIM/FDRS software is current and inspect aftermarket accessories, dash cams, and poorly wired add-ons. In some cases, replacing a weak factory battery and updating modules resolves repeat no-start events.

What you need to diagnose it

The fix here starts with a test, not a part — which repair you need depends on what the test finds.At least one code uses a manufacturer-specific format. No scanner recommendation is shown because family-level coverage cannot prove it can read that code.

  • UNI-T UT210E Low-Current DC Clamp Meter

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Testing and isolating the fault is DIY work. Replacing or reprogramming a control module is not — most are VIN-programmed, so a new one does nothing until a shop codes it to your car. Check for an open recall or service bulletin before buying anything.

Typical repair cost:$200 - $900

Research This Issue

GoogleRedditYouTubeNHTSA
Community Reported
Medium Confidence

On the 2021-2024 Ford Bronco, bronco owners have widely reported SYNC 4 system instability including frozen screens, random reboots, black displays, loss of audio, and backup camera image failures. Ford has issued software-related service communications for infotainment and camera concerns, and owner forums contain many repeat reports across trims. While often software-related, some vehicles also needed APIM updates or module replacement.

This issue also affects: Ford Mustang, Lincoln Nautilus, Ford F-150 Lightning

Common Symptoms

  • Infotainment screen freezes
  • Random system reboot
  • Black screen
  • Backup camera unavailable
  • Audio cuts out
  • Bluetooth or CarPlay disconnects

How to Fix

Start by checking for Ford software updates, APIM calibration updates, and any TSBs related to SYNC or camera operation. Perform a master reset only after documenting settings, then inspect battery health and module voltage stability because low voltage can worsen infotainment glitches. Persistent black-screen or camera failures may require APIM or camera module diagnosis and replacement.

Typical repair cost:$0 - $1,400

Research This Issue

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Community Reported
High Confidence

On the 2021-2024 Ford Bronco, bronco frameless doors rely on a programmed window drop when opening and closing. Owners have reported doors bouncing back, failing to latch, or glass contacting weatherstrips because the window does not index correctly or the latch module loses calibration. Ford issued service information and software-related fixes for door glass and latch behavior on affected vehicles.

This issue also affects: Ford F-150

Common Symptoms

  • Door will not latch on first try
  • Window does not drop when opening door
  • Glass hits seal or trim
  • Door ajar warning remains on

How to Fix

Diagnosis includes checking for proper window indexing, latch operation, and module software level, along with inspecting for misadjusted striker or door alignment. Repairs may involve window initialization, software updates, latch replacement, or adjustment of the glass and striker. In some cases, low battery voltage or module faults contribute to the issue and should be corrected first.

Typical repair cost:$150 - $1,200

Research This Issue

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Community Reported
High Confidence
NHTSA Recalls37 recalls

POWER TRAIN:AUTOMATIC TRANSMISSION

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150, Mustang, Explorer, Bronco, and 2023 Lincoln Aviator vehicles equipped with automatic transmissions. The transmission may contain a loose bolt which could prevent the transmission from engaging the park gear, although the gear shifter position may indicate that the vehicle has been shifted to "PARK."

Campaign #23V07000010/02/2023

STEERING

Ford Motor Company (Ford) is recalling certain 2023 Bronco Wildtrak and 2022 Bronco Raptor vehicles. Internal damage to the steering gear may require increased steering effort or cause the steering wheel to lock-up.

Campaign #23V15500008/03/2023

WHEELS:LUGS/NUTS/BOLTS/STUDS

Ford Motor Company (Ford) is recalling certain 2023 Bronco and Ranger vehicles. The lug nuts on the driver's side wheels may have been improperly tightened.

Campaign #23V28300020/04/2023
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Other Ford Models

Ford F-15094Ford Explorer73Ford Escape48Ford Mustang46Ford Fiesta32Ford Ranger26

Frequently Asked Questions

What are the most common Ford Bronco problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Bronco has 6 documented issues. The most frequently reported are: Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure, Cam Phaser Rattle and Timing Chain Noise on 2.7L/3.0L EcoBoost, Electric Power Steering Assist Loss and Steering Rack Failure. Of these, 3 are rated critical and should be addressed promptly.

Is the Ford Bronco reliable?

The 2024 Ford Bronco has 6 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 3 issues are rated critical: Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure and Cam Phaser Rattle and Timing Chain Noise on 2.7L/3.0L EcoBoost and Electric Power Steering Assist Loss and Steering Rack Failure. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Ford Bronco problems?

Repair costs for known Ford Bronco issues range from $0 to $4,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure, typically costs $600-$1,800 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2021-2024 Ford Bronco Sasquatch/HOSS Front CV Axle Clicking, Vibration, and Boot Failure?

Owners of lifted or Sasquatch-equipped Broncos have reported front CV axle clicking, grease sling from torn boots, and vibration under load, especially after off-road articulation or suspension modifications. Even on stock vehicles, the steep operating angles on some setups appea… Repairs typically run $600-$1,800. Severity: high.

What is the 2021-2024 Ford Bronco Cam Phaser Rattle and Timing Chain Noise on 2.7L/3.0L EcoBoost?

Multiple Bronco owners report a brief but pronounced rattling or knocking noise on cold start caused by worn or defective cam phasers, often accompanied by timing chain slack. Ford issued service guidance for EcoBoost engines using updated phaser parts. While some vehicles only e… Repairs typically run $1,800-$4,500. Severity: high.

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.

Body/Panels
1
  • Recalls37
  • FAQ
  • SEAT BELTS:CRITICAL FASTENERS

    Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco vehicles built with the 5-Door body style. The first-row seat belt latch plates may be difficult to access from their stowed position. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

    Campaign #23V35800018/05/2023

    EQUIPMENT:OTHER:LABELS

    Ford Motor Company (Ford) is recalling certain 2022-2023 Bronco, 2023 Super Duty F-250, and 2019-2023 Ranger vehicles. The Tire and Loading Information (TREAD) label states the incorrect load carrying capacity, which can result in an overloaded vehicle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

    Campaign #23V37900026/05/2023

    + 32 more recalls. Check all on NHTSA.gov

    Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

    What is the 2021-2024 Ford Bronco Electric Power Steering Assist Loss and Steering Rack Failure?

    Multiple Bronco owners reported sudden loss of power steering assist, often accompanied by warning messages and very heavy manual steering effort at low speeds. The issue has been tied to failures in the electric power steering system and steering gear/rack assembly, and Ford iss… Repairs typically run $1,800-$3,500. Severity: high.

    What is the 2021-2024 Ford Bronco Battery Drain and No-Start from Parasitic Electrical Draw?

    A recurring owner complaint on newer Broncos is unexpected battery discharge after sitting, sometimes leading to a no-start condition, multiple warning messages, or modules behaving erratically. Reports often mention the vehicle being parked for only a few days before the battery… Repairs typically run $200-$900. Severity: medium.

    What is the 2021-2024 Ford Bronco Door Latch and Window Drop Malfunction Causing Doors Not to Close Properly?

    Bronco frameless doors rely on a programmed window drop when opening and closing. Owners have reported doors bouncing back, failing to latch, or glass contacting weatherstrips because the window does not index correctly or the latch module loses calibration. Ford issued service i… Repairs typically run $150-$1,200. Severity: medium.

    What is the 2021-2024 Ford Bronco SYNC 4 Infotainment Freezing, Rebooting, and Camera Display Failures?

    Bronco owners have widely reported SYNC 4 system instability including frozen screens, random reboots, black displays, loss of audio, and backup camera image failures. Ford has issued software-related service communications for infotainment and camera concerns, and owner forums c… Repairs typically run $0-$1,400. Severity: medium.