Ford Fusion Problems: 5 Issues Every Owner Should Know
2010-2020 model years · 10,410+ owner reports · Updated April 2026
According to Au7o's analysis of 10,410+ owner reports, the 2010-2020 Ford Fusion has 5 documented known issues, with 5 rated critical. The most serious are Electric Power Steering Rack and Gear Failure ($1,200-$3,500 repair), Electric Power Steering (EPS) Failure - Sudden Loss of Assist ($0-$2,800 repair), Door Latch Pawl Spring Failure - Door Opens While Driving ($0-$0 repair), 1.5L EcoBoost Coolant Intrusion into Cylinders - Internal Engine Block Failure ($0-$7,000 repair) and Hybrid High-Voltage Battery Degradation and Failure ($1,500-$7,000 repair). The most commonly reported issue is Electric Power Steering Rack and Gear Failure with 2,800 owner reports. Across all issues, repair costs range from $0 to $7,000. DIY maintenance guides at au7o.io.