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Volvo · Known Issues

2006 Volvo S80 Problems: 1 Known Issue

2006 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2006 Volvo S80 has 1 documented issue, with 1 rated critical. The most serious is Driver Airbag Inflator Rupture Risk. DIY maintenance guides at au7o.io.

In This Article

  • S80 Safety/Recalls1
  • Recalls9
  • FAQ
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In This Article

  • Safety/Recalls1
  • Recalls9
  • FAQ

All 1 Known Issue

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ALL YEARS20162015201420132012201120102009200820072006200520042003200220012000

On the 2001-2006 Volvo S80, for 2001-2006 S80 models, Volvo issued recalls for the driver frontal airbag inflator due to propellant degradation over time. In a crash, the inflator can rupture during deployment and send metal fragments toward occupants, creating a severe injury risk. This is a recall-driven safety issue rather than a complaint-heavy wear item, but it is a documented known problem for the platform.

Common Symptoms

  • No warning symptoms before failure
  • Safety recall notice for driver airbag inflator
  • Risk occurs during crash airbag deployment

How to Fix

Verify recall completion by VIN and have the driver airbag inflator module replaced if still open. This repair is performed under recall at no charge by Volvo dealers. Owners should not delay because the risk exists during airbag deployment in a crash.

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Call to confirm they service Volvo vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

Owner tips & cautions

  • TipRun the VIN through Volvo or NHTSA recall lookup and schedule the inflator replacement immediately if open.
  • TipDo not ignore this recall even if the airbag warning light is off; the defect is age-related and may not trigger a fault code.

Research This Issue

GoogleRedditYouTubeNHTSA
NHTSA Verified
High Confidence
NHTSA Recalls9 recalls

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Campaign #21V76600030/09/2021

EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Campaign #10V56600008/11/2010

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Campaign #07E023000
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Other Volvo Models

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Frequently Asked Questions

What are the most common Volvo S80 problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2006 Volvo S80 has 1 documented issue. The documented issue is: Driver Airbag Inflator Rupture Risk. Of these, 1 is rated critical and should be addressed promptly.

Is the Volvo S80 reliable?

The 2006 Volvo S80 has 1 known issue compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: Driver Airbag Inflator Rupture Risk. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

What is the 2001-2006 Volvo S80 Driver Airbag Inflator Rupture Risk?

For 2001-2006 S80 models, Volvo issued recalls for the driver frontal airbag inflator due to propellant degradation over time. In a crash, the inflator can rupture during deployment and send metal fragments toward occupants, creating a severe injury risk. This is a recall-driven… Severity: high.

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.

29/03/2007

EQUIPMENT:OTHER:LABELS

CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE LABEL DENOTING THE TIRE AND LOADING PRESSURE INFORMATION IS INCORRECT.

Campaign #06V37500003/10/2006

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Campaign #09V48300018/12/2009

+ 4 more recalls. Check all on NHTSA.gov

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