Volvo · Known Issues
2011-2025 Volvo V60 Problems: 28 Known Issues
2011-2025 model years · 1,830+ owner reports · Updated September 2026
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2011-2025 model years · 1,830+ owner reports · Updated September 2026
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According to Au7o's analysis of 1,830+ owner reports, the 2011-2025 Volvo V60 has 28 documented known issues, with 14 rated critical. The most serious are V60 Low-Pressure Fuel Pump Fuse Failure and Stalling (Recall 21V414000), High-Pressure Fuel Line Leak Recall (Fire Risk) ($0-$0 repair), Fuel Pump Module Failure and Recall ($200-$800 repair), Front Seat Belt Anchor Cable Recall — 2011-2018 V60, Recall 25V179000 — V60 Recharge Wagon High-Voltage Battery Fire Risk When Parked at Full Charge, Auxiliary Drive Belt Failure Damaging the Timing Belt ($150-$4,000 repair), Automatic Locking Retractor May Switch Off Early, Loosening Child Seats (Recall 21V682000), V60 and V60 Cross Country AEB May Not Detect Obstacles (NHTSA 20V144000), Brake Control Module 2 Software Defect Can Knock Out ABS and Stability Systems (Recall 23V012000), D4 Diesel Turbocharger Wear (European-market diesel) — Power Loss, Black Smoke and Whistling ($1,600-$4,000 repair), Coolant Leak During Warm-Up Engine Fire Recall (Early Build) ($0-$600 repair), T8 Recharge Plug-In Hybrid 12V Battery Drain and No-Start ($300-$1,500 repair), Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401) ($500-$1,500 repair) and AdBlue / SCR NOx Sensor Faults and Start-Prevented Countdown ($300-$1,200 repair). The most commonly reported issue is Premature Rear Brake Pad and Rotor Wear with 870 owner reports. Across all issues with published estimates, repair costs range from $50 to $5,000. DIY maintenance guides at au7o.io.
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.
SERVICE BRAKES, HYDRAULIC
Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.
SEAT BELTS:FRONT:RETRACTOR
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
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According to Au7o's analysis of 1,830+ owner reports, the 2011-2025 Volvo V60 has 28 documented issues. The most frequently reported are: V60 Low-Pressure Fuel Pump Fuse Failure and Stalling (Recall 21V414000), High-Pressure Fuel Line Leak Recall (Fire Risk), Fuel Pump Module Failure and Recall. Of these, 14 are rated critical and should be addressed promptly.
The 2011-2025 Volvo V60 has 28 known issues documented across 1,830+ owner reports. 14 issues are rated critical: V60 Low-Pressure Fuel Pump Fuse Failure and Stalling (Recall 21V414000) and High-Pressure Fuel Line Leak Recall (Fire Risk) and Fuel Pump Module Failure and Recall and Front Seat Belt Anchor Cable Recall — 2011-2018 V60 and Recall 25V179000 — V60 Recharge Wagon High-Voltage Battery Fire Risk When Parked at Full Charge and Auxiliary Drive Belt Failure Damaging the Timing Belt and Automatic Locking Retractor May Switch Off Early, Loosening Child Seats (Recall 21V682000) and V60 and V60 Cross Country AEB May Not Detect Obstacles (NHTSA 20V144000) and Brake Control Module 2 Software Defect Can Knock Out ABS and Stability Systems (Recall 23V012000) and D4 Diesel Turbocharger Wear (European-market diesel) — Power Loss, Black Smoke and Whistling and Coolant Leak During Warm-Up Engine Fire Recall (Early Build) and T8 Recharge Plug-In Hybrid 12V Battery Drain and No-Start and Diesel EGR Cooler and Valve Clogging Causing Limp Mode (P0401) and AdBlue / SCR NOx Sensor Faults and Start-Prevented Countdown. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
Repair costs for known Volvo V60 issues range from $0 to $5,000, depending on the specific problem and whether you choose DIY or professional repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
Reliability varies across model years of the Volvo V60. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 2011-2025 Volvo V60 with 28 documented issues documented across 1,830+ owner reports.
Owners of 2019-2020 V60 models - including the V60 Cross Country body style named in the same campaign - should be aware of Volvo Car USA's recall for a low-pressure fuel pump that can blow a fuse and fail. The practical result for the driver is an engine stall, and NHTSA cites t… Severity: high.
Volvo recalled roughly 219,000 model-year 2015-2016 vehicles, including the V60 and V60 Cross Country, because high-pressure fuel lines on certain five-cylinder engines were not correctly installed and could leak fuel. Leaking fuel contacting hot engine components poses a fire ha… Repairs typically run $0-$0. Severity: high.
The in-tank fuel pump module fails, causing stalling, no-start, or loss of power while driving. Volvo issued recall R10090 for certain production date ranges. The plastic fuel pump housing cracks from fuel exposure over time. Repairs typically run $200-$800. Severity: high.
The 2011-2018 V60 is one of the models named in Volvo safety recall 20V378000. Volvo determined that the flexible steel cable connecting the seat belt to the front outboard seating positions may fatigue over time. Because that cable is the belt's attachment to the car, a fatigued… Severity: high.
This safety recall covers 2020-2022 V60 plug-in hybrid wagons (including the Recharge variants sold in the US). Volvo determined that the high-voltage battery can develop a short circuit inside one of its modules under a specific condition: the battery is fully charged and the ve… Severity: high.
On belt-driven V60 engines, the auxiliary (serpentine) belt and its automatic tensioner are a known failure point: the tensioner pulley bearing wears and can seize, shredding the belt. On these engines the worst-case is catastrophic, the shredded auxiliary belt can be drawn into… Repairs typically run $150-$4,000. Severity: high.
If you install a child seat in a 2021 or 2022 V60 using the seat belt rather than the lower anchors, this recall applies to you. Volvo Car USA determined that the front seat belt automatic locking retractors on affected V60s (the recall also names the V60 Cross Country) can deact… Severity: high.
NHTSA recall 20V144000 covers 2019-2020 V60 and V60 Cross Country wagons. Volvo reported a software/hardware incompatibility under which the Automatic Emergency Brake system may fail to detect obstacles and may not engage as intended. The recall consequence stated by NHTSA is an… Severity: high.
The 2023 V60 wagon is one of the vehicles covered by Volvo's 23V012000 recall. The defect is a diagnostic error in the Brake Control Module 2 (BCM2), and its effect is the simultaneous loss of three safety systems: ABS, Electronic Stability Control and traction control. For a V60… Severity: high.
Market note: the D4 diesel was sold in Europe and other non-US markets (the US-market V60 was gasoline/PHEV only), so this applies to European/RHD-market cars. The 190 hp D4 diesel (both the older 2.0L 5-cylinder D5204T and the later VEA 4-cylinder D4204T) commonly develops turbo… Repairs typically run $1,600-$4,000. Severity: high.
Certain V60s built in the early production window (roughly July 2010 to April 2015) can develop a coolant leak during the engine warm-up phase. Coolant escaping onto hot engine components can, in extreme cases, lead to an engine-bay fire. This was addressed by a manufacturer safe… Repairs typically run $0-$600. Severity: high.
T8 plug-in hybrid V60s repeatedly suffer a discharged 12V starter battery, leaving the car dead and unable to start even when the high-voltage drive battery is full of charge. The 12V is supposed to be topped up by a DC-DC inverter fed from the 300V pack, but the inverter sometim… Repairs typically run $300-$1,500. Severity: high.
The 2.0L VEA diesel (D4204T family) has a design weakness in the EGR system: the original EGR cooler develops internal sealing problems that let small amounts of coolant seep in and mix with exhaust soot, forming a hard, paste-like carbon sludge that clogs both the cooler and the… Repairs typically run $500-$1,500. Severity: high.
On AdBlue/SCR-equipped diesel V60s, faults in the NOx sensors and AdBlue dosing system are common. A drifting or failed NOx sensor makes the system believe the SCR catalyst is not reducing emissions, throwing AdBlue/dosing warnings and limp mode. Critically, persistent NOx/SCR fa… Repairs typically run $300-$1,200. Severity: high.
The V60 shares the same 2.0L T5 and T6 powertrains as the S60 and XC60, and experiences the same excessive oil consumption issue. Oil consumption of 1 quart per 2,000-3,500 miles is commonly reported, particularly at sustained highway speeds. The issue is more pronounced in T6 tw… Repairs typically run $0-$5,000. Severity: medium.
The Aisin 8-speed automatic transmission exhibits hesitation during low-speed acceleration and a shudder during light throttle cruising around 35-50 mph. The transmission control software hunting between gears is a contributing factor. Repairs typically run $0-$2,000. Severity: medium.
Early V60s with the older 2.5L five-cylinder and 3.0L six-cylinder turbo engines use a crankcase ventilation 'oil trap' (PCV box) that clogs with carbon and oil sludge over time. A blocked PCV system causes excessive crankcase pressure that pushes oil past the cam and crank seals… Repairs typically run $350-$900. Severity: medium.
Diesel V60s used mainly for short, low-speed trips cannot reach the exhaust temperatures needed for the diesel particulate filter to passively regenerate, so soot accumulates and the DPF clogs. This brings on reduced power, poor fuel economy, a DPF/emissions warning light, and ev… Repairs typically run $300-$3,000. Severity: medium.
Volvo has recalled certain 2023-2025 V60 wagons (the recall population also includes the Cross Country variant years listed) for a rear-visibility defect: when the driver selects reverse, the rearview camera image may fail to display. That failure means the vehicles do not comply… Severity: medium.
The V60's sunroof/panoramic roof relies on four corner drain tubes that route rainwater down the pillars and out of the car. These drains clog with debris or pollen, and the tubes (which use intermediate connectors) can kink, crack, or pop loose. When they fail, water backs up an… Repairs typically run $100-$600. Severity: medium.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.