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Volvo · Known Issues

2001-2016 Volvo XC70 Problems: 9 Known Issues

2001-2016 model years · 4,500+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 4,500+ owner reports, the 2001-2016 Volvo XC70 has 9 documented known issues, with 6 rated critical. The most serious are AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure ($200-$3,500 repair), Aisin AW55-50/51SN Transmission Failure and Solenoid Issues ($500-$5,000 repair), Cracked Fuel Pump Flange on Hot-State XC70s (NHTSA 09V483000), Electronic Throttle Module (ETM) Failure ($200-$600 repair), Missing CEM Signal to Fuel Pump Module Leads to Engine Stall (Recall 09V343000) and Front Seat Belt Anchor Cable May Fatigue (NHTSA 20V378000). The most commonly reported issue is AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure with 1,800 owner reports. Across all issues with published estimates, repair costs range from $200 to $5,000. DIY maintenance guides at au7o.io.

In This Article

  • XC70 Engine3
  • XC70 Drivetrain1
  • XC70 Transmission1
  • XC70 Fuel System1
  • XC70 Electrical1
  • XC70 Safety/Recalls1
  • XC70 Suspension1
  • Recalls5
  • FAQ
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In This Article

  • Engine3
  • Drivetrain1
  • Transmission1
  • Fuel System1
  • Electrical1
  • Safety/Recalls1
  • Suspension1
  • Recalls5
  • FAQ

All 9 Known Issues

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ALL YEARS2016201520142013201220112010200920082007200620052004200320022001

The ETM fails due to internal solder joint cracking, causing reduced power, limp mode, and check engine light. This is the same issue that affects all Volvo P2 platform vehicles (S60, V70, XC70). Volvo extended warranty coverage in some markets.

Common Symptoms

  • Reduced engine power
  • Limp mode
  • Check engine light
  • Rough idle
  • Stalling

How to Fix

Replace the ETM with an updated revision that has improved solder joints. Clear adaptation values after installation. Some shops offer ETM rebuilds at lower cost than new units.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • XeMODeX VO.1020.36001822.00.24-PP pre-programmed contactless ETM

    replace a tested failed early ETM with a pre-programmed contactless dual-sensor remanufactured unit Fitment/availability: 2001 Volvo XC70 Turbo using a listed 36001821/36001822/8603652/8644344-family Magneti Marelli ETM; excludes 2002-20…

    XeMODeX
  • XeMODeX VO.1020.30711554H.00.20 contactless electronic throttle body

    replace the diagnosed later electronic throttle body after year, engine, original number and wiring checks Fitment/availability: 2002-2004 Volvo XC70 Turbo within the supplier's 2002-2007 application using listed 30711554/30711544/306500…

    XeMODeX

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$200 - $600

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Community Reported
Medium Confidence
Community reported
1,200 owners

The turbocharger on the XC70 2.5T (B5254T2) and T6 (B6304T4) engines develops wastegate rattle and eventual turbo failure. The wastegate actuator rod and pivot bushing wear, causing a rattling sound on cold start and under light boost. The turbo bearings also fail from oil coking (oil baked onto the bearing surface from heat-soak after shut-off) and PCV-related oil supply issues. The P2 platform XC70 (2001-2007) uses a Mitsubishi TD04 turbo, while the P3 platform (2008-2016) uses a Borg Warner BV50 or TD04L. Both are prone to failure with similar symptoms.

Common Symptoms

  • Rattling noise from turbo area on cold start
  • Rattling under light acceleration that disappears at full boost
  • Blue smoke from exhaust under acceleration
  • Loss of boost pressure
  • Check engine light with overboost or underboost codes
  • Oil in intercooler piping

How to Fix

For wastegate rattle only, the wastegate actuator can be replaced or adjusted without replacing the entire turbo (Volvo part 36012387 for actuator on P3 models). For turbo bearing failure, replace the complete turbo assembly (Volvo part 36002369 for P2, 36012488 for P3). Replace oil feed and return lines. Fix PCV system if contributing to oil starvation. Use quality synthetic oil and let engine idle 30 seconds before shutdown after hard driving to prevent oil coking.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Mitsubishi 36002369KT early B5254T2 turbocharger replacement kit

    replace a confirmed internally failed early B5254T2 turbo with the required installation parts and fluids Fitment/availability: Early Volvo XC70 B5254T2 application whose VIN, turbo tag and engine serial match FCP Euro's early 36002369 k…

    FCP Euro
  • Mitsubishi 36002369KT1 late B5254T2 turbocharger replacement kit

    replace a confirmed internally failed late B5254T2 turbo with its production-matched installation kit Fitment/availability: Late Volvo XC70 B5254T2 application whose VIN, turbo tag and engine serial match FCP Euro's late 36002369 kit; ex…

    FCP Euro
  • BorgWarner 36002568KT K16 turbocharger replacement kit

    replace a diagnosed internally failed T6 K16 turbo using the engine-specific complete kit Fitment/availability: P3 Volvo XC70 T6 B6304T4 application using the BorgWarner K16/36002568 family after VIN and installed-tag confirmation; exclu…

    FCP Euro

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$300 - $3,000

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Based on 1,200 owner reports

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Community Reported
High Confidence1,200 owner reportsLast reported by owners Feb 2026Reviewed Feb 2026

The 2001 XC70 is one of the vehicles named in NHTSA recall 06V441000, a Vehicle Speed Control campaign Volvo launched on December 29, 2006. The recall record attributes the problem to throttle position sensor irregularities, a dirty throttle housing, and/or inefficient software calibration, any combination of which may cause a warning lamp to light and then trigger limp home mode. What Volvo actually reported as the consequence was over-triggering: a high number of vehicles were entering limp home mode without need. For an owner, that means an XC70 that pulls its own performance back and puts a lamp on the dash even when the car does not truly require protection. The remedy Volvo chose addresses the calibration side of that combination. The 170,099 units listed apply to the entire campaign across all models it covers.

Common Symptoms

  • Warning lamp comes on
  • Vehicle enters limp home mode
  • Noticeably reduced power until the car is restarted or serviced

How to Fix

Volvo dealers install the current software upgrade onto involved vehicles free of charge under this recall. Check your 2001 XC70's VIN at nhtsa.gov/recalls to see whether campaign 06V441000 is still shown as an open recall on your vehicle — a car serviced in the years since may already have the updated calibration. If it is still open, a Volvo dealer performs the update; Volvo's owner contact for this campaign is 1-800-458-1552.

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Community Reported
Medium ConfidenceVerifiedReviewed Aug 2026
Community reported
1,800 owners

The angle gear (transfer case) on the Haldex AWD system in the XC70 is a notorious failure point. The angle gear transfers power from the transmission output shaft to the rear driveshaft and uses a seal that deteriorates over time, leaking ATF from the transmission into the angle gear housing. If the leak is not caught, the angle gear runs dry and destroys itself internally, creating metal debris that can damage the transmission. The angle gear seal should be checked and the gear fluid replaced every 30,000-40,000 miles as preventive maintenance. This issue affects all Volvo AWD models of this era including S60 AWD, V70 XC, and XC90.

Common Symptoms

  • ATF fluid dripping from the area between transmission and angle gear
  • Grinding or clunking noise from center/front of vehicle
  • Vibration at highway speeds
  • AWD warning light on dashboard
  • Transmission fluid level dropping with no visible transmission leak
  • Whining noise from under the car that increases with speed

How to Fix

Replace the angle gear seal (Volvo part 8636195) at first sign of leaking. Change angle gear fluid (75W-90 GL-5 gear oil) every 30,000-40,000 miles as preventive maintenance. If the angle gear has been damaged internally, complete replacement is needed (Volvo part 36000575 or 31256008 depending on generation). The angle gear replacement requires removing the transmission subframe and is 6-8 hours labor. Aftermarket rebuilt angle gears are available from specialists at significant savings over new OEM units.

Typical repair cost:$200 - $3,500

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Based on 1,800 owner reports

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Community Reported
High Confidence1,800 owner reportsLast reported by owners Feb 2026Reviewed Feb 2026
Community reported
1,500 owners

The Aisin AW55-50SN and AW55-51SN automatic transmissions used in the XC70 develop solenoid failures and internal clutch wear, typically between 100,000-150,000 miles. The transmission solenoids (particularly the SL1 and SL2 linear solenoids) lose calibration and stick, causing harsh shifting, delayed engagement, and slipping. The valve body accumulates wear debris that causes erratic shifting. In severe cases, the forward or reverse clutch packs burn out, requiring a complete rebuild or replacement. Regular fluid changes significantly extend transmission life.

Common Symptoms

  • Harsh or delayed 1-2 and 2-3 upshifts
  • Transmission slipping under load
  • Delayed engagement when shifting into Drive or Reverse
  • Check engine light with transmission codes (P0740, P0741, P0743)
  • Flashing arrow indicator on dashboard
  • Transmission stuck in 3rd gear (limp mode)

How to Fix

Replace transmission solenoids (SL1 part 31256009, SL2 part 31256010) and valve body separator plate as a first step. Perform complete transmission fluid flush with Volvo-approved ATF (JWS 3309). If slipping persists, a transmission rebuild is needed ($3,000-5,000). Rebuilt transmissions from specialists like IPD or Level 10 are available. Preventive maintenance: change transmission fluid every 40,000 miles despite Volvo's 'lifetime fill' recommendation.

What you need to fix it

Only diagnosis- and fitment-reviewed repair parts are linked here.

  • Genuine Volvo 1161540KT JWS 3309 transmission-service fluid kit

    early-transmission fluid service after diagnosis and exact gearbox match Fitment/availability: Confirmed AW55/JWS 3309 XC70 branch only; verify VIN, gearbox code and required quantity Fitment/availability: In stock with Add to Cart and B…

    FCP Euro
  • Genuine Volvo 31256774 JWS 3324/AW-1 fluid, one liter

    later-transmission fluid service after the exact fluid branch is confirmed Fitment/availability: Confirmed later Gen2 TF-80SC AW-1/JWS 3324 XC70 branch; verify VIN, chassis split, gearbox and quantity and do not mix with JWS 3309 Fitment…

    FCP Euro

As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

Typical repair cost:$500 - $5,000

Research This Issue

Based on 1,500 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence1,500 owner reportsLast reported by owners Feb 2026Reviewed Feb 2026

Volvo's 09V483000 recall reached the 2001-2004 XC70 alongside its V70 and S60 relatives, but only for cars sold in or registered in a defined list of hot-climate states and the U.S. territories: Alabama, Arizona, Arkansas, California, Florida, Georgia, Hawaii, Kentucky, Louisiana, Mississippi, Nevada, New Mexico, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Utah and Virginia. The reason for the geographic limit is the failure mechanism itself: heat plus repeated temperature cycling over time, in combination with varying fuel quality, can crack the flange of the fuel pump. Once the flange cracks, fuel can escape - an XC70 owner would typically notice a fuel smell, a fuel leak, or both. Volvo's stated consequence is that leaking fuel in the presence of an ignition source could cause a fire. The 158,733-vehicle figure NHTSA lists is the total for the entire campaign, covering all the models involved.

Common Symptoms

  • Gasoline smell
  • Fuel leak

How to Fix

The fix is free at a Volvo dealer. The dealer inspects the fuel pump in the XC70 and replaces it with a modified-design pump if the inspection shows it is needed. The recall opened January 15, 2010. If you bought your XC70 used, or it has changed states since new, don't assume it was already done - run the VIN through nhtsa.gov/recalls, which will show any open recall regardless of who owned the car at the time. Volvo customer care: 1-800-458-1552.

Find a Volvo dealer

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Open Volvo dealer map in Google Maps ↗

Call to confirm they service Volvo vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

The 2009 and 2010 XC70 was included in a Volvo software recall affecting the Central Electronic Module. In certain conditions the CEM software does not send the command that tells the fuel pump electronic module (PEM) to start the pump. What makes this hard to spot in an XC70 is that the engine may still start and even pull away, because leftover pressure in the fuel system feeds the engine for a short time. Once that residual pressure is gone the engine may stall - and NHTSA noted a stall in certain conditions could lead to a crash. The recall was filed under Electrical System: Software and covered 11,993 vehicles campaign-wide across every model it included.

Common Symptoms

  • Vehicle starts and moves a short distance, then the engine stalls
  • Engine dies while idling or driving at low speed
  • Unexpected loss of engine power without warning

How to Fix

Volvo dealers reflash the Central Electronic Module with corrected software free of charge, restoring the start signal to the fuel pump module. It is a software download, so no hardware is replaced and the visit is short. The recall opened on September 30, 2009. On a used XC70 it is worth checking the VIN at nhtsa.gov/recalls to see whether the update was ever performed; Volvo customer service can also be reached at 1-800-458-1552.

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

If you own a 2008-2016 XC70, it is covered by Volvo safety recall 20V378000 (Volvo reference R10029). The defect is in the flexible steel cable connecting the seat belt to each front outboard seating position. Volvo reported that this cable may fatigue over time; once it does, the belt may not hold the occupant in place during a crash, which NHTSA describes as an increased risk of injury. The campaign covers 308,260 vehicles in total across all of the Volvo models included — that figure is campaign-wide, not an XC70-specific count.

Common Symptoms

  • Seat belt may not restrain a front occupant in a crash

How to Fix

The fix is a free dealer repair: Volvo dealers replace the seat belt anchor cable on both front seats. Owner notification for this campaign started December 10, 2020, so many XC70s have already been done — check your VIN at nhtsa.gov/recalls to see whether the remedy is still outstanding on your car, or ask Volvo customer service at 1-800-458-1552.

Find a Volvo dealer

Choose to share your location for this search, or enter an area below. Your search location is sent to Google to find dealers.

Open Volvo dealer map in Google Maps ↗

Call to confirm they service Volvo vehicles and check your VIN, recall eligibility, parts availability, and appointment options.

Research This Issue

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

Models equipped with rear self-leveling suspension develop air spring leaks, causing the rear to sag, especially overnight or with cargo. The rubber air bladders crack from age, UV, and road debris. The compressor can burn out from running constantly to compensate.

Common Symptoms

  • Rear sagging overnight
  • Compressor running constantly
  • Rear suspension bottoms out
  • Uneven ride height

How to Fix

Replace both rear air springs as a pair. Inspect the compressor — if it runs continuously it may be worn. Some owners convert to conventional coil springs using a conversion kit for long-term reliability.

Typical repair cost:$300 - $1,200

Research This Issue

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Community Reported
Medium Confidence
NHTSA Recalls5 recalls

SEAT BELTS:FRONT

Volvo Cars of N.A., LLC (Volvo) is recalling certain 2008-2016 V70 and XC70, 2007-2016 S80, 2011-2018 S60 and V60, 2016-2018 S60 Cross Country, 2014-2020 S60L, 2009-2015 S80L, 2009-2016 XC60 and 2015-2018 V60 Cross Country vehicles. The flexible steel cable that connects the seat belt to the front outboard seating positions may fatigue over time, causing the seat belt to not secure the occupant in the event of a crash.

Campaign #20V37800030/06/2020

ELECTRICAL SYSTEM

Volvo is recalling certain model year 2014 S60, S80, XC60 and XC70 vehicles equipped with keyless ignition. In the affected vehicles, the Central Electronic Module (CEM) will not perform as intended. As a result, the front windshield wipers might run continuously when the ignition is on. Also, the turn signals, high beams, and headlight switch might not work.

Campaign #13V37700021/08/2013

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Volvo Cars of North America, LLC. (Volvo) is recalling certain model year 2016 Volvo S60, V60, V60CC, XC60, XC70, and S80 vehicles manufactured April 8, 2015 to August 19, 2015. In certain driving conditions when using the automatic engine stop/start function, the starter motor fuse may blow, preventing the car from restarting when necessary.

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Frequently Asked Questions

What are the most common Volvo XC70 problems?

According to Au7o's analysis of 4,500+ owner reports, the 2001-2016 Volvo XC70 has 9 documented issues. The most frequently reported are: AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure, Aisin AW55-50/51SN Transmission Failure and Solenoid Issues, Cracked Fuel Pump Flange on Hot-State XC70s (NHTSA 09V483000). Of these, 6 are rated critical and should be addressed promptly.

Is the Volvo XC70 reliable?

The 2001-2016 Volvo XC70 has 9 known issues documented across 4,500+ owner reports. 6 issues are rated critical: AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure and Aisin AW55-50/51SN Transmission Failure and Solenoid Issues and Cracked Fuel Pump Flange on Hot-State XC70s (NHTSA 09V483000) and Electronic Throttle Module (ETM) Failure and Missing CEM Signal to Fuel Pump Module Leads to Engine Stall (Recall 09V343000) and Front Seat Belt Anchor Cable May Fatigue (NHTSA 20V378000). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Volvo XC70 problems?

Repair costs for known Volvo XC70 issues range from $200 to $5,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure, typically costs $200-$3,500 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What year Volvo XC70 is the most reliable?

Reliability varies across model years of the Volvo XC70. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 2001-2016 Volvo XC70 with 9 documented issues documented across 4,500+ owner reports.

What is the 2001-2016 Volvo XC70 AWD Angle Gear (Transfer Case) Seal Failure and Catastrophic Failure?

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data sourced from 4,500+ owner reports, NHTSA recalls, TSBs, and automotive forums.

Campaign #15V55500002/09/2015

ELECTRICAL SYSTEM:WIRING

VOLVO IS RECALLING CERTAIN MODEL YEAR 2012 S60, XC60, S80 AND XC70 VEHICLES MANUFACTURED FROM MAY 16, 2011, THROUGH OCTOBER 6, 2011. IN THESE VEHICLES, THE WIRE HARNESS UNDER THE FRONT SEATS MAY HAVE NOT BEEN ATTACHED PROPERLY TO THE SEAT FRAME. AS A RESULT, WHEN THE SEATS ARE MOVED TO ADJUST THE SEATING POSITION, THE WIRE HARNESS MAY GET PULLED, CAUSING IT TO DISCONNECT.

Campaign #12V07500028/02/2012

TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

Volvo is recalling certain model year 2013 S80 and XC70 vehicles. A software error within the Central Electronic Module (CEM) will result in the "TPMS Service Required" message appearing after approximately 15 minutes of accumulated driving over 25 mph. The error will prevent the Tire Pressure Monitoring System from warning the driver that a tire needs air. Thus, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard No. 138, "Tire Pressure Monitoring System."

Campaign #12V41500028/08/2012

Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

The angle gear (transfer case) on the Haldex AWD system in the XC70 is a notorious failure point. The angle gear transfers power from the transmission output shaft to the rear driveshaft and uses a seal that deteriorates over time, leaking ATF from the transmission into the angle… Repairs typically run $200-$3,500. Severity: high.

What is the 2001-2012 Volvo XC70 Aisin AW55-50/51SN Transmission Failure and Solenoid Issues?

The Aisin AW55-50SN and AW55-51SN automatic transmissions used in the XC70 develop solenoid failures and internal clutch wear, typically between 100,000-150,000 miles. The transmission solenoids (particularly the SL1 and SL2 linear solenoids) lose calibration and stick, causing h… Repairs typically run $500-$5,000. Severity: high.

What is the 2001-2004 Volvo XC70 Cracked Fuel Pump Flange on Hot-State XC70s (NHTSA 09V483000)?

Volvo's 09V483000 recall reached the 2001-2004 XC70 alongside its V70 and S60 relatives, but only for cars sold in or registered in a defined list of hot-climate states and the U.S. territories: Alabama, Arizona, Arkansas, California, Florida, Georgia, Hawaii, Kentucky, Louisiana… Severity: high.

What is the 2001-2004 Volvo XC70 Electronic Throttle Module (ETM) Failure?

The ETM fails due to internal solder joint cracking, causing reduced power, limp mode, and check engine light. This is the same issue that affects all Volvo P2 platform vehicles (S60, V70, XC70). Volvo extended warranty coverage in some markets. Repairs typically run $200-$600. Severity: high.

What is the 2009-2010 Volvo XC70 Missing CEM Signal to Fuel Pump Module Leads to Engine Stall (Recall 09V343000)?

The 2009 and 2010 XC70 was included in a Volvo software recall affecting the Central Electronic Module. In certain conditions the CEM software does not send the command that tells the fuel pump electronic module (PEM) to start the pump. What makes this hard to spot in an XC70 is… Severity: high.

What is the 2008-2016 Volvo XC70 Front Seat Belt Anchor Cable May Fatigue (NHTSA 20V378000)?

If you own a 2008-2016 XC70, it is covered by Volvo safety recall 20V378000 (Volvo reference R10029). The defect is in the flexible steel cable connecting the seat belt to each front outboard seating position. Volvo reported that this cable may fatigue over time; once it does, th… Severity: high.

What is the 2003-2016 Volvo XC70 Turbocharger Failure and Wastegate Rattle?

The turbocharger on the XC70 2.5T (B5254T2) and T6 (B6304T4) engines develops wastegate rattle and eventual turbo failure. The wastegate actuator rod and pivot bushing wear, causing a rattling sound on cold start and under light boost. The turbo bearings also fail from oil coking… Repairs typically run $300-$3,000. Severity: medium.

What is the 2001 Volvo XC70 2001 XC70 Included in Recall 06V441000 for Throttle Software Recalibration?

The 2001 XC70 is one of the vehicles named in NHTSA recall 06V441000, a Vehicle Speed Control campaign Volvo launched on December 29, 2006. The recall record attributes the problem to throttle position sensor irregularities, a dirty throttle housing, and/or inefficient software c… Severity: medium.

What is the 2008-2016 Volvo XC70 Rear Self-Leveling Air Spring Failure?

Models equipped with rear self-leveling suspension develop air spring leaks, causing the rear to sag, especially overnight or with cargo. The rubber air bladders crack from age, UV, and road debris. The compressor can burn out from running constantly to compensate. Repairs typically run $300-$1,200. Severity: medium.