2001 Ford Expedition Problems: 1 Known Issue
2001 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated November 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2001 Ford Expedition has 1 documented issue, with 1 rated critical. The most serious is 4.6L and 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head ($150-$400 repair). Across all issues with published estimates, repair costs range from $150 to $400. DIY maintenance guides at au7o.io.
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All 1 Known Issue
NHTSA Recalls18 recalls
FUEL SYSTEM, GASOLINE
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
EXTERIOR LIGHTING:HEADLIGHTS
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
VEHICLE SPEED CONTROL
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
STRUCTURE
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
EXTERIOR LIGHTING
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
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Frequently Asked Questions
What are the most common Ford Expedition problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2001 Ford Expedition has 1 documented issue. The documented issue is: 4.6L and 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head. Of these, 1 is rated critical and should be addressed promptly.
Is the Ford Expedition reliable?
The 2001 Ford Expedition has 1 known issue compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 1 issue is rated critical: 4.6L and 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Ford Expedition problems?
Repair costs for known Ford Expedition issues range from $150 to $400, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, 4.6L and 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head, typically costs $150-$400 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 1997-2004 Ford Expedition 4.6L and 5.4L 2-Valve Spark Plug Blow-Out From Cylinder Head?
The 4.6L and 5.4L Triton 2-valve V8s in 1997-2004 Expeditions are notorious for spark plugs ejecting from the aluminum cylinder heads. The 2-valve heads have only 4 threads holding each spark plug, which is insufficient for the clamping force needed. Over time, the threads strip… Repairs typically run $150-$400. Severity: high.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.