2024 Ford Expedition Problems: 4 Known Issues
2024 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated November 2026
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Expedition has 4 documented known issues, with 2 rated critical. The most serious are 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198) ($0-$0 repair) and Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314) ($0-$0 repair). DIY maintenance guides at au7o.io.
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All 4 Known Issues
NHTSA Recalls25 recalls
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.
EQUIPMENT:OTHER:LABELS
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.
BACK OVER PREVENTION:SOFTWARE
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.
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Frequently Asked Questions
What are the most common Ford Expedition problems?
According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2024 Ford Expedition has 4 documented issues. Documented issues include: 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198), Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314), Rearview Camera Blank, Frozen or Distorted Image (Recalls 25V315 / 25V442 / 25V048 / 25V572 / 25V270). Of these, 2 are rated critical and should be addressed promptly.
Is the Ford Expedition reliable?
The 2024 Ford Expedition has 4 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198) and Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.
How much does it cost to fix common Ford Expedition problems?
Repair costs for known Ford Expedition issues range from $0 to $0, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198), typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.
What is the 2024-2025 Ford Expedition 3.5L EcoBoost Engine Cup Plug Misalignment and Rapid Oil Leak (Recalls 24V851 / 25V198)?
On 2024-2025 Expeditions with the 3.5L GTDI EcoBoost, a cup plug in the engine cylinder head may have been installed misaligned at the engine plant. The misaligned plug can unseat and release engine oil rapidly, dropping oil pressure and stalling the engine with little warning. B… Repairs typically run $0-$0. Severity: high.
What is the 2022-2024 Ford Expedition Front Brake Line Chafing Against the Air Cleaner Outlet Pipe (Recall 25V314)?
Certain 2022–2024 Expedition front brake lines may have been bent during engine installation, allowing contact with the air-cleaner outlet pipe and a brake-fluid leak. Ford identified a radiator-hose handling process as the cause. A leak may increase pedal travel and stopping dis… Repairs typically run $0-$0. Severity: high.
What is the 2015-2017, 2020-2024 Ford Expedition Rearview Camera Blank, Frozen or Distorted Image (Recalls 25V315 / 25V442 / 25V048 / 25V572 / 25V270)?
Different rear-camera recalls cover distinct Expedition populations. Amended 25V315 covers certain 2022–2024 vehicles with affected SYNC 4 software: a display freeze, blackout or reboot can interrupt the reverse image. Its July 2025 filing lists 18,140 Expeditions within 1,076,13… Repairs typically run $0-$0. Severity: medium.
What is the 2018-2024 Ford Expedition Center Console Chrome Trim Bubbling and Peeling Into Sharp Edges (Recall 26V368)?
The chrome plating on the center console trim of 2018-2024 Expeditions built between March 14, 2017 and December 3, 2024 can bubble and peel, leaving exposed sharp edges where occupants rest hands and arms. Ford's June 9, 2026 Part 573 report records awareness globally of one acc… Repairs typically run $0-$0. Severity: low.
Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.