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Ford · Known Issues

2013 Ford F-250 Super Duty Problems: 5 Known Issues

2013 model year · 6,560+ owner reports · Updated September 2026

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Issue summary

According to Au7o's analysis of 6,560+ owner reports, the 2013 Ford F-250 Super Duty has 5 documented known issues, with 3 rated critical. The most serious are 6.7L Power Stroke EGR Cooler Clogging and Failure ($800-$3,500 repair), 6.7L Power Stroke CP4 High-Pressure Fuel Pump Failure - Catastrophic Fuel System Contamination ($8,000-$15,000 repair) and 6.7L Power Stroke Early-Generation Turbocharger Failure (2011-2014) ($2,500-$5,500 repair). The most commonly reported issue is 6.7L Power Stroke EGR Cooler Clogging and Failure with 3,450 owner reports. Across all issues with published estimates, repair costs range from $100 to $15,000. DIY maintenance guides at au7o.io.

In This Article

  • F-250 Super Duty Engine3
  • F-250 Super Duty Exhaust1
  • F-250 Super Duty Steering1
  • FAQ
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In This Article

  • Engine3
  • Exhaust1
  • Steering1
  • FAQ

All 5 Known Issues

Filter:
ALL YEARS202520242023202220212020201920182017201620152014201320122011201020092008200720062005200420032002200120001999

When Issues Typically Appear

Steering Damper Failure and Shimmy
50K-80K
6.7L Power Stroke CP4 High-Pressure Fuel Pump Failure - Catastrophic Fuel System Contamination
80K-120K
6.7L Power Stroke EGR Cooler Clogging and Failure
96K-144K
038K75K113K150K mi
Community reported
3,450 owners

On the 2011-2019 Ford F-250 Super Duty 6.7L Power Stroke Diesel, the EGR (Exhaust Gas Recirculation) cooler on 2011-2019 6.7L Power Stroke diesel engines is prone to clogging with soot and eventually failing, particularly on trucks used for highway driving, light loads, or trucks that idle extensively. The EGR cooler recirculates cooled exhaust gas back into the intake to reduce NOx emissions. Over time, soot accumulates in the cooler's internal passages until coolant flow is restricted, causing the cooler to overheat and fail. When it fails, exhaust gases enter the coolant system, causing overheating and "puking" coolant from the degas bottle. The 2011-2014 models are particularly susceptible due to narrow internal coolant passages. Ford issued TSBs for 2011-2014 trucks covering EGR cooler cleaning/replacement under extended warranty up to 120,000 miles. The EGR cooler for 2011-2016 is OEM part BC3Z-9V425-A; 2017+ is HC3Z-9V425.

This issue also affects: Ford Bronco, Ford Bronco Sport, Ford E-Series

Common Symptoms

  • Coolant loss with no visible external leak
  • Coolant reservoir overflows or "pukes" coolant
  • White smoke from exhaust (coolant in combustion)
  • Engine overheating warning
  • DTC codes P0401 (Insufficient EGR Flow) or P2457 (EGR Cooler Performance)
  • Bubbling or foaming in coolant degas bottle
  • Loss of power under load (especially towing)
  • White deposits around degas bottle cap

How to Fix

Replace EGR cooler (BC3Z-9V425-A for 2011-2016; HC3Z-9V425 for 2017+). Check if truck qualifies for Ford extended service coverage with active DTC P0401 (Insufficient EGR Flow) or P2457 (EGR Cooler Performance). Some 2011-2014 trucks covered to 120,000 miles. Preventive: use a fuel additive (Diesel Kleen, Hot Shots Secret EDT) to reduce soot. Perform regular EGR cleaning at 60,000-mile intervals. Upgrade kits from Sinister Diesel and Dorman (904-405 kit) include both EGR cooler and gaskets.

Typical repair cost:$800 - $3,500

Research This Issue

Based on 3,450 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence3,450 owner reportsLast reported by owners Dec 2025Reviewed Feb 2026
Community reported
1,870 owners

On the 2011-2016 Ford F-250 Super Duty 6.7L Power Stroke Diesel, the 2011-2016 6.7L Power Stroke uses a Bosch CP4.2 high-pressure fuel injection pump that is fundamentally incompatible with North American diesel fuel specifications. US diesel fuel has lower lubricity than European fuel, and the CP4 pump relies on fuel for internal lubrication. Over time, the CP4 pump's internal metal components grind and generate metal shavings that are distributed throughout the entire high-pressure fuel system at 30,000+ PSI. Metal contamination destroys all downstream injectors, fuel rails, and low-pressure system components. A class action lawsuit filed against Ford alleges the company knew the CP4 was incompatible with US fuel. Catastrophic failure can occur as early as 80,000-120,000 miles and requires complete fuel system replacement costing $8,000-$15,000.

This issue also affects: Ford Escape, Ford F-150, Ford Fiesta

Common Symptoms

  • Loss of power during acceleration
  • Engine hesitation and stumbling under load
  • Hard start or no-start condition
  • Smoke from exhaust (black or white)
  • Check engine light with fuel system pressure codes
  • Loud ticking or knocking from injector area
  • Fuel rail pressure too low codes (P0087, P0191)
  • Complete engine shutdown on the road

How to Fix

Complete fuel system replacement required: CP4 pump, all 8 injectors, high-pressure fuel rails, low-pressure pump, fuel filter housing, all fuel lines (metal contamination spreads everywhere). Ford kit EC3Z-9B246-C covers the repair for some years. Total cost $8,000-$15,000. Prevention: add diesel fuel lubricity additive (Stanadyne Performance Formula, Hot Shots Secret DIESEL EXTREME) at every fill-up. Some owners install a CP3 conversion pump kit (eliminates the CP4 with a more reliable Bosch CP3).

Typical repair cost:$8,000 - $15,000

Research This Issue

Based on 1,870 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence1,870 owner reportsLast reported by owners Nov 2025Reviewed Feb 2026
Community reported
1,240 owners

On the 2011-2014 Ford F-250 Super Duty 6.7L Power Stroke Diesel, the 2011-2014 6.7L Power Stroke uses a Honeywell DualBoost variable geometry turbocharger with ceramic bearings that proved unreliable in real-world use. The ceramic bearings fail prematurely, especially under hard towing use or when oil change intervals are stretched. The variable geometry turbo's complex actuator mechanism also sticks or fails. When the turbo fails, it is unmistakable: a deafening screeching sound accompanied by smoke from the tailpipe as the engine burns oil through the failed turbo seals. Ford recognized the early turbo design was problematic and switched to a single-compressor-wheel variable geometry turbocharger in 2015, which is significantly more reliable. Retrofit kits for 2011-2014 trucks are available.

This issue also affects: Ford Bronco Sport, Ford F-150, Ford F-350

Common Symptoms

  • Loud, deafening screeching or wailing noise from engine compartment
  • Blue/black smoke from exhaust (oil burning through failed turbo seals)
  • Significant loss of power - engine goes into limp mode
  • Check engine light with turbocharger-related codes
  • Boost pressure too low codes (P0299)
  • Excessive oil consumption
  • Oil in intercooler or intake tract

How to Fix

Replace turbocharger with updated 2015+ style single-compressor VGT unit using a retrofit kit (available from Drivingline/Banks Power aftermarket suppliers). OEM replacement of original DualBoost turbo is $2,500-$4,000 for the unit alone, plus 4-6 hours labor. Updated single-scroll VGT from 2015 is more reliable and kits allow installation on 2011-2014. Critical: always let turbocharged diesel idle for 3-5 minutes before shutdown to allow turbo bearing cooling.

Typical repair cost:$2,500 - $5,500

Research This Issue

Based on 1,240 owner reports

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence1,240 owner reportsLast reported by owners Sep 2025Reviewed Feb 2026

On the 2011-2022 Ford F-250 Super Duty, the 6.7L Powerstroke diesel engine exhaust manifold studs are prone to breaking due to thermal cycling. The extreme heat cycles of the diesel exhaust cause the studs to fatigue and snap, creating an exhaust leak at the manifold-to-head junction. This produces a ticking noise on cold starts that may diminish when warm, exhaust smell in the cabin, and can trigger check engine lights for exhaust leaks. The driver side manifold is more commonly affected.

This issue also affects: Ford Escape, Ford Explorer, Ford F-150

Common Symptoms

  • Ticking noise on cold start from engine
  • Exhaust smell in cab, especially with windows open
  • Check engine light with exhaust leak codes
  • Visible soot at manifold-to-head junction
  • Noise diminishes as engine warms up

How to Fix

Replace the broken exhaust manifold studs. Stud extraction can be challenging if broken flush — a skilled diesel shop can often drill and extract without removing the head ($500-1,200). If multiple studs are broken, manifold removal and replacement with upgraded ARP studs is recommended ($800-2,000). Upgraded ARP stainless steel studs ($50-80 for a set) are significantly stronger than the factory studs and resist thermal fatigue.

Typical repair cost:$500 - $2,000

Research This Issue

GoogleRedditYouTubeNHTSA
Community Reported
High Confidence

On the 1999-2025 Ford F-250 Super Duty, the factory steering damper on the F-250 Super Duty wears out and fails, leading to increased steering shimmy, vibration at highway speeds, and reduced ability to dampen road imperfections. The single factory damper is often inadequate for the weight and solid front axle of the Super Duty. A worn damper does not cause death wobble directly but removes the last line of defense against oscillation. Most factory dampers are worn out by 50,000-80,000 miles.

Common Symptoms

  • Shimmy or vibration at highway speeds
  • Steering feels loose over bumps
  • Front end wanders on rough roads
  • Visible oil leaking from damper
  • Increased effort to keep truck centered in lane

How to Fix

Replace the steering damper with a heavy-duty aftermarket unit. Fox 2.0 ($150-250), Bilstein 5100 ($100-150), or Rancho RS9000XL ($100-150) are popular upgrades. Some owners install dual steering damper kits ($200-400) for additional stability. Installation is a simple bolt-on job taking 30-60 minutes. Replace the damper every 50,000-60,000 miles as preventive maintenance.

Typical repair cost:$100 - $400

Research This Issue

GoogleRedditYouTubeNHTSA
Community Reported
Medium Confidence
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Other Ford Models

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Frequently Asked Questions

What are the most common Ford F-250 Super Duty problems?

According to Au7o's analysis of 6,560+ owner reports, the 2013 Ford F-250 Super Duty has 5 documented issues. The most frequently reported are: 6.7L Power Stroke EGR Cooler Clogging and Failure, 6.7L Power Stroke CP4 High-Pressure Fuel Pump Failure - Catastrophic Fuel System Contamination, 6.7L Power Stroke Early-Generation Turbocharger Failure (2011-2014). Of these, 3 are rated critical and should be addressed promptly.

Is the Ford F-250 Super Duty reliable?

The 2013 Ford F-250 Super Duty has 5 known issues documented across 6,560+ owner reports. 3 issues are rated critical: 6.7L Power Stroke EGR Cooler Clogging and Failure and 6.7L Power Stroke CP4 High-Pressure Fuel Pump Failure - Catastrophic Fuel System Contamination and 6.7L Power Stroke Early-Generation Turbocharger Failure (2011-2014). Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Ford F-250 Super Duty problems?

Repair costs for known Ford F-250 Super Duty issues range from $100 to $15,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, 6.7L Power Stroke EGR Cooler Clogging and Failure, typically costs $800-$3,500 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2011-2019 Ford F-250 Super Duty 6.7L Power Stroke EGR Cooler Clogging and Failure?

The EGR (Exhaust Gas Recirculation) cooler on 2011-2019 6.7L Power Stroke diesel engines is prone to clogging with soot and eventually failing, particularly on trucks used for highway driving, light loads, or trucks that idle extensively. The EGR cooler recirculates cooled exhaus… Repairs typically run $800-$3,500. Severity: high.

What is the 2011-2016 Ford F-250 Super Duty 6.7L Power Stroke CP4 High-Pressure Fuel Pump Failure - Catastrophic Fuel System Contamination?

The 2011-2016 6.7L Power Stroke uses a Bosch CP4.2 high-pressure fuel injection pump that is fundamentally incompatible with North American diesel fuel specifications. US diesel fuel has lower lubricity than European fuel, and the CP4 pump relies on fuel for internal lubrication. Repairs typically run $8,000-$15,000. Severity: high.

What is the 2011-2014 Ford F-250 Super Duty 6.7L Power Stroke Early-Generation Turbocharger Failure (2011-2014)?

The 2011-2014 6.7L Power Stroke uses a Honeywell DualBoost variable geometry turbocharger with ceramic bearings that proved unreliable in real-world use. The ceramic bearings fail prematurely, especially under hard towing use or when oil change intervals are stretched. The variab… Repairs typically run $2,500-$5,500. Severity: high.

What is the 2011-2022 Ford F-250 Super Duty 6.7L Powerstroke Exhaust Manifold Stud Failure?

The 6.7L Powerstroke diesel engine exhaust manifold studs are prone to breaking due to thermal cycling. The extreme heat cycles of the diesel exhaust cause the studs to fatigue and snap, creating an exhaust leak at the manifold-to-head junction. This produces a ticking noise on c… Repairs typically run $500-$2,000. Severity: medium.

What is the 1999-2025 Ford F-250 Super Duty Steering Damper Failure and Shimmy?

The factory steering damper on the F-250 Super Duty wears out and fails, leading to increased steering shimmy, vibration at highway speeds, and reduced ability to dampen road imperfections. The single factory damper is often inadequate for the weight and solid front axle of the S… Repairs typically run $100-$400. Severity: low.

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data sourced from 6,560+ owner reports, NHTSA recalls, TSBs, and automotive forums.