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Honda · Known Issues

2004 Honda Civic Problems: 10 Known Issues

2004 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 Honda Civic has 10 documented known issues, with 2 rated critical. The most serious are Radiator Internal Transmission-Cooler Failure — ATF/Coolant Cross-Contamination ('Strawberry Milkshake') ($400-$3,500 repair) and 7th-Gen Automatic Transmission Failure — Slipping, No Engagement, and Premature Failure ($1,800-$3,500 repair). Across all issues with published estimates, repair costs range from $20 to $3,500. DIY maintenance guides at au7o.io.

In This Article

  • Civic Transmission2
  • Civic Cooling1
  • Civic Electrical2
  • Civic Engine2
  • Civic Fuel System1
  • Civic Emissions1
  • Civic HVAC1
  • Recalls14
  • FAQ
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In This Article

  • Transmission2
  • Cooling1
  • Electrical2
  • Engine2

All 10 Known Issues

NHTSA Recalls14 recalls

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Honda (American Honda Motor Co.) is recalling certain 2019-2020 Acura MDX, MDX Sport Hybrid, RDX, TLX, Honda Accord, Civic Hatchback, Insight, 2019 Acura ILX, Honda Accord Hybrid, Civic Coupe, Civic Coupe Si, Civic Sedan, Civic Sedan Si, Civic Type R, Fit, HR-V, Odyssey, Passport, Pilot and Ridgeline, and 2018-2019 CR-V vehicles. The low-pressure fuel pump inside the fuel tank may fail.

Campaign #21V21500025/03/2021

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Honda (American Honda Motor Co.) is recalling certain 2020-2021 Civic, 2020-2023 Ridgeline, 2021-2023 Passport, 2021-2022 Pilot, and 2020 Acura MDX vehicles. The tie rod fastener that connects the brake booster and the brake master cylinder may have been improperly assembled during manufacturing, which can cause the brake master cylinder to separate from the booster assembly.

Campaign #23V45800029/06/2023

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Honda (American Honda Motor Co.) is recalling certain 2013-2023 Honda Accord, Civic Coupe, Civic Sedan, Civic Hatchback, Civic Type R, CR-V, HR-V, Ridgeline, Odyssey, Acura ILX, MDX, MDX Hybrid, RDX, RLX, TLX, 2019-2022 Honda Insight, Passport, 2020 Honda CR-V Hybrid, 2018-2019 Honda Clarity PHEV, Fit, and 2015-2020 Honda Accord Hybrid, Pilot, Acura NSX vehicles. The fuel pump inside the fuel tank may fail.

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Other Honda Models

Honda CR-V64Honda Accord62Honda Pilot42Honda Odyssey25Honda HR-V24Honda Passport21

Frequently Asked Questions

What are the most common Honda Civic problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2004 Honda Civic has 10 documented issues. The most frequently reported are: Radiator Internal Transmission-Cooler Failure — ATF/Coolant Cross-Contamination ('Strawberry Milkshake'), 7th-Gen Automatic Transmission Failure — Slipping, No Engagement, and Premature Failure, Idle Air Control Valve Carbon Fouling — Hunting/High Idle and Stalling. Of these, 2 are rated critical and should be addressed promptly.

Is the Honda Civic reliable?

The 2004 Honda Civic has 10 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: Radiator Internal Transmission-Cooler Failure — ATF/Coolant Cross-Contamination ('Strawberry Milkshake') and 7th-Gen Automatic Transmission Failure — Slipping, No Engagement, and Premature Failure. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Honda Civic problems?

Repair costs for known Honda Civic issues range from $20 to $3,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Radiator Internal Transmission-Cooler Failure — ATF/Coolant Cross-Contamination ('Strawberry Milkshake'), typically costs $400-$3,500 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2001-2011 Honda Civic Radiator Internal Transmission-Cooler Failure — ATF/Coolant Cross-Contamination ('Strawberry Milkshake')?

On automatic-transmission Civics the ATF cooler is integrated inside the radiator's end tank. As the radiator ages the internal cooler wall corrodes/breaches, letting engine coolant and transmission fluid mix. The result is a pink, milky emulsion (a 'strawberry milkshake') visibl… Repairs typically run $400-$3,500. Severity: high.

What is the 2001-2005 Honda Civic 7th-Gen Automatic Transmission Failure — Slipping, No Engagement, and Premature Failure?

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.

Fuel System
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  • HVAC1
  • Recalls14
  • FAQ
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    ALL YEARS20262025202420232022202120202019201820172016201520142013201220112010200920082007200620052004200320022001200019991998199719961995199419931992

    On the 2001-2005 Honda Civic 1.7L D17A SOHC, the 2001-2005 (7th generation) Civic automatic transmission is widely documented as failing prematurely, often before 90,000 miles. Owners report harsh/abrupt shifting, the engine revving without the car moving, slipping, or no engagement in drive — typically from torque-converter failure, overheating ATF, and worn clutch packs. NHTSA complaints and HondaProblems data place 2001 as the worst year; more than half of reported failures occur under 90k miles, with about 1 in 5 before 70k. This generation falls in a gap in our current coverage (we span 1992-2000 then jump to 2006+).

    This issue also affects: Acura CL, Acura ILX, Acura MDX

    Common Symptoms

    • engine revs but car won't move
    • slipping between gears
    • harsh or abrupt shifting
    • no engagement in Drive or Reverse
    • transmission overheating
    • delayed engagement

    How to Fix

    Maintain transmission fluid with genuine Honda ATF-Z1/DW-1 on a shortened interval and add an auxiliary ATF cooler to reduce overheating. Once failed, repair generally requires a rebuilt or used transmission/torque converter; owners report average costs around $2,300 (parts + 6-9 hours labor). Some early failures were covered under a goodwill/extended powertrain warranty.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda ATF DW-1 automatic transmission fluid, 1 quart
      OEMHonda 08200-9008 ATF DW-1

      Correct current Honda fluid for a conventional-automatic drain-and-fill or refill after repair Fitment/availability: 2001-2005 Civic conventional 4-speed automatic only; do not use for HX CVT, Hybrid CVT or manual transmission. Follow th…

      Honda Parts Connection
    • BMXA 1.7L FWD remanufactured 4-speed automatic transmission
      OEMPowertrain Products 12252T / BMXA

      Complete remanufactured assembly option after a transmission specialist confirms the original unit is failed and identifies a BMXA application Fitment/availability: Seller lists 2001-2005 Honda Civic 1.7L FWD BMXA 4-speed automatic. Veri…

      Powertrain Products
    • BMXA/SLXA automatic-transmission master overhaul kit
      OEMOPT-BMXA-RB

      Internal overhaul parts path for a transmission rebuilder after teardown establishes rebuildability and code Fitment/availability: 2001-2005 Civic BMXA/SLXA conventional automatic branch only. Professional teardown, hard-part inspection …

      Oregon Performance Transmission

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$1,800 - $3,500

    Research This Issue

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    Community Reported
    High ConfidenceVerifiedReviewed Jun 2026

    On the 2001-2020 Honda Civic, p0741 sets when the PCM commands the torque converter clutch (TCC) to lock up but the measured engine-vs-input RPM slip (greater than ~200 RPM) shows it is not engaging (stuck off) or slipping. It applies only to automatic/CVT-transmission Civics. This is a well-known Honda automatic-transaxle complaint: the early-2000s 7th-gen (2001-2005) Civic automatics are documented for TCC/torque-converter trouble, and the code also appears on later 8th/9th-gen automatics and even on 10th-gen (2016+) CVT cars (sometimes triggered after tuning). Root causes on the Civic, in order of likelihood: a failing torque-converter lock-up (TCC) solenoid, degraded/burnt or low ATF reducing lock-up apply pressure, a worn TCC valve/valve body, and — worst case — worn converter clutch friction material or internal transmission wear. Drivers typically feel it at highway cruise, where the converter normally locks.

    Common Symptoms

    • Check Engine Light on
    • Shudder/vibration at steady highway cruise (40-60 mph lock-up range)
    • Higher-than-normal RPM at cruising speed (no lock-up)
    • Slight slipping feel
    • Reduced fuel economy
    • Transmission running hot on long drives

    How to Fix

    Check and correct ATF level and condition first — burnt or old fluid alone can cause weak/failed lock-up; do a proper Honda ATF-DW1 drain-and-fill (avoid non-Honda fluid). Inspect the TCC lock-up solenoid and its wiring/connector for damage or corrosion; replacing the lock-up solenoid (often a paired solenoid assembly on Honda units) resolves many cases. If fluid and solenoid are good, inspect the valve body/TCC valve. If the torque converter's internal clutch material is worn or the code persists after the above, the converter (or a rebuilt/replacement transmission) is required. Left unaddressed, chronic slip overheats and damages the transmission.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda ATF DW-1 08200-9008
      OEMHonda 08200-9008

      Correct fluid path for a conventional Honda automatic after transmission type and service procedure are confirmed Fitment/availability: Selected 2001-2013 Civic conventional automatic transmissions that originally specified ATF-Z1/DW-1.

      Honda Parts Connection
    • Genuine Honda HCF-2 CVT fluid 08200-HCF2
      OEMHonda 08200-HCF2

      Correct fluid path for an HCF-2 CVT after transmission type and service procedure are confirmed Fitment/availability: Selected 2014-2020 mainstream Civic CVT applications specifying HCF-2. Confirm o

      Honda Parts Connection

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$150 - $2,500

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2011 Honda Civic, on automatic-transmission Civics the ATF cooler is integrated inside the radiator's end tank. As the radiator ages the internal cooler wall corrodes/breaches, letting engine coolant and transmission fluid mix. The result is a pink, milky emulsion (a 'strawberry milkshake') visible in the coolant reservoir and on the ATF dipstick. The contamination rapidly destroys the automatic transmission's clutches and can overheat the engine. High-mileage 7th/8th-gen owners search this heavily because it silently ruins the transmission before obvious warning signs appear.

    This issue also affects: Acura CL, Acura ILX, Acura MDX

    Common Symptoms

    • Pink/milky sludge in coolant reservoir
    • Milkshake residue on transmission dipstick
    • Overheating or fluctuating coolant temperature
    • Harsh shifting, slipping or delayed engagement
    • Unexplained coolant loss

    How to Fix

    Stop driving immediately. Replace the radiator, then repeatedly flush both the cooling system and the transmission to remove all emulsified fluid; a badly contaminated transmission usually needs a rebuild or replacement. Many owners add an external inline ATF cooler and bypass the in-radiator cooler to prevent recurrence.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • TYC 2354 radiator with automatic-transmission cooler
      OEMTYC 2354 / Honda interchange 19010-PMM-A52 / Denso 221-3220

      Correct radiator branch after confirming internal ATF/coolant cross-contamination on the covered automatic Fitment/availability: 2001-2005 Civic 1.7L automatic applications listed by the live catalog. Confirm

      PartsGeek
    • Genuine Honda 2006-2011 Civic radiator catalog branches
      OEMMultiple exact Honda radiator branches selected by VIN

      VIN/build/body/transmission selection path for the correct eighth-generation radiator Fitment/availability: 2006-2011 generation requires exact VIN and branch selection. Examples include 19010-RNA-A51 for listed Japan-built mainstream fo…

    • Genuine Honda ATF DW-1 08200-9008
      OEMHonda 08200-9008

      Replacement fluid for covered conventional automatic branches during the prescribed contamination service Fitment/availability: 2001-2011 Civic conventional automatics specifying Honda ATF-Z1/DW-1. Honda DW-1 supersedes Z1; the source's …

      Honda Parts Connection
    • Genuine Honda Type 2 coolant 08CLA-P99-0F0A8
      OEMHonda 08CLA-P99-0F0A8

      Specified premixed coolant for refilling after the failed radiator/cross-contamination repair Fitment/availability: Honda Type 2 premixed coolant for applicable 2001-2011 Civics after the cooling system is correctly repaired and cleaned.…

      Honda Parts Connection

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$400 - $3,500

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2011 Honda Civic, the clockspring (cable reel) is the coiled ribbon conductor in the steering column that keeps the driver airbag, horn, cruise and steering-wheel controls connected while the wheel turns. Its fine wires fatigue and break, setting a latching SRS code (Honda 10-2, driver's airbag) that keeps the airbag warning light on and disables the horn, cruise control and audio buttons. Owners search this because the illuminated SRS light means the driver airbag may not deploy and it fails inspection.

    Common Symptoms

    • SRS/airbag warning light stays on
    • Horn does not work
    • Cruise control and steering-wheel audio buttons dead
    • Intermittent airbag light with steering-wheel movement
    • Stored SRS code 10-2 (driver airbag)

    How to Fix

    Replace the clockspring/cable-reel assembly, center it correctly to the steering wheel, then clear the latched SRS code with a Honda-capable scan tool. Confirm horn, cruise and wheel controls after the repair.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda 77900-S5A-A14 cable-reel/clockspring assembly
      OEMHonda 77900-S5A-A14

      Seventh-generation cable-reel replacement after SRS/horn/control circuit diagnosis proves an internal open Fitment/availability: Select exact SKU 77900-S5A-A14. Cataloged 2001-2005 Civic EX/HX/LX/GX and listed Hybrid branches with specif…

    • Genuine Honda 77900-SNA-A02 cable-reel/clockspring assembly
      OEMHonda 77900-SNA-A02

      Confirm VIN/body/trim/transmission.

      HondaPartsNow

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$100 - $350

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2011 Honda Civic, the plastic sliders, cable/track and motor of the power window regulators wear out, most often on the driver's door which sees the most cycles. The window slows, moves unevenly, binds off-track, or drops into the door and won't come back up. It is a high-volume search item on both 7th- and 8th-gen Civics because it strikes the most-used window and can leave the glass stuck down.

    This issue also affects: Acura RSX

    Common Symptoms

    • Window moves slowly or unevenly
    • Grinding/clicking from inside the door
    • Window falls off track or into the door
    • Window won't go up but motor hums
    • Glass tilts while raising/lowering

    How to Fix

    Replace the window regulator-and-motor assembly (72250-S5D-A0x series for 01-05, 72250-SNA-A0x series for 06-11 driver side). Aftermarket units with metal-reinforced tracks reduce repeat failures. A common DIY with the door card removed.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Brock 7552-6209L front-left power window regulator with motor
      OEMBrock 7552-6209L / Honda interchange 72250-S5D-A06

      Confirm VIN/build and connector.

      Brock Supply
    • Genuine Honda 72250-SNA-A03 front-left window regulator with motor
      OEMHonda 72250-SNA-A03

      Enter VIN and confirm diagram/connector.

      Honda OEM Parts Online

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$90 - $350

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 1996-2005 Honda Civic, the VTEC spool valve (solenoid) bolts to the side of the cylinder head and uses oil pressure to actuate variable valve timing. Its rubber sealing gasket hardens and shrinks with age and heat, letting engine oil seep out the side of the head/block. The oil often drips onto the exhaust or subframe, producing a burning-oil smell and slow oil loss. A partially clogged solenoid screen or failed gasket can also intermittently disable VTEC engagement. It is a very common, cheap-to-fix leak that high-mileage D- and K-series owners search when they find oil on the block.

    This issue also affects: Acura RSX, Acura Integra

    Common Symptoms

    • Oil leak/residue down the side of the engine block
    • Burning-oil smell from oil dripping on exhaust
    • Gradual oil-level loss with no smoke
    • Occasional loss of VTEC top-end power
    • Oil pooling near the head-to-block seam

    How to Fix

    Replace the VTEC solenoid gasket (15810-P2R-A01 for 96-00 D16, 15810-PLR-A01 for 01-05 D17) and clean the solenoid filter screen; if the solenoid itself is sticking, replace the spool-valve assembly. A straightforward DIY job with a few bolts.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda 15825-P2M-005 D16Y8/D17A2 VTEC spool-valve filter gasket
      OEMHonda 15825-P2M-005

      Primary gasket/filter replacement for a confirmed leak between the D-series spool valve and head Fitment/availability: 1996-2000 Civic EX/HX D16Y8 and 2001-2005 Civic EX D17A2, plus the vendor's listed 1996-1997 del Sol Si.

      Hybrid Racing
    • Genuine Honda 15815-RAA-A02 K-series spool-valve filter gasket
      OEMHonda 15815-RAA-A02

      Primary gasket/filter replacement for a confirmed K20A3 Si spool-valve leak Fitment/availability: 2002-2005 Civic Si K20A3 branch after VIN/engine confirmation; the Honda catalog also lists later K-series Civic applications. Not for D16/…

      HondaPartsNow
    • Genuine Honda 15810-PLR-A01 spool-valve assembly
      OEMHonda 15810-PLR-A01

      Confirm VIN and D17A2. Do not buy a complete assembly for a gasket-only seep.

      HondaPartsNow
    • Genuine Honda 15810-RAA-A03 spool-valve assembly
      OEMHonda 15810-RAA-A03

      Confirm VIN. Do not substitute the later K20Z3 assembly or buy the assembly for a gasket-only

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$20 - $150

    Research This Issue

    GoogleRedditYouTubeNHTSA
    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2011 Honda Civic, the valve cover gasket (and the round spark-plug tube seals) harden and shrink with age on D17 and R18 engines, letting oil weep onto the block and exhaust manifold. Oil dripping onto the hot manifold produces a burning-oil smell and light smoke; oil pooling in the spark-plug wells can foul plugs/coils and cause misfires. It is one of the most common oil-leak complaints on high-mileage 7th/8th-gen Civics.

    This issue also affects: Acura Integra, Acura MDX, Acura RDX

    Common Symptoms

    • Burning-oil smell after driving
    • Oil residue down the front/back of the engine
    • Oil pooled in spark-plug wells
    • Light smoke from the engine bay at stops
    • Misfire if plug wells fill with oil

    How to Fix

    Replace the valve cover gasket and spark-plug tube seals (and grommets); clean oil from the plug wells and inspect/replace fouled plugs or coils. A common inexpensive DIY; use OEM/quality gasket and torque the cover bolts to spec in sequence.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Fel-Pro VS50606R1 valve-cover gasket set
      OEMFel-Pro VS50606R1

      Complete D17 valve-cover reseal after confirming the cover is the leak source Fitment/availability: 2001-2005 Civic 1.7L D17 applications listed by the manufacturer catalog; confirm engine.

      Auto Barn
    • Genuine Honda 12030-PNC-000 head-cover gasket set
      OEMHonda 12030-PNC-000

      Complete early K-series cover gasket, tube-seal and grommet service Fitment/availability: 2002-2005 Civic Si K20A3 as explicitly listed, plus the vendor's other cataloged early K20/K24 branches. Not for D17, R18A1 or 2006-2011 Si K20Z3 w…

      Hybrid Racing
    • Fel-Pro VS50741R valve-cover gasket set
      OEMFel-Pro VS50741R

      Complete R18A1 valve-cover reseal after confirming the cover is the leak source Fitment/availability: 2006-2011 Civic DX/EX/EX-L/GX/LX/LX-S 1.8L R18A1 branches listed by the retailer. Confirm engine and package contents.

      K Series Parts
    • Beck Arnley 036-1795 valve-cover gasket set
      OEMBeck Arnley 036-1795

      Not for mainstream R18A1 or earlier K20A3 without exact confirmation.

      PartsGeek

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$90 - $350

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 1996-2005 Honda Civic, the idle air control valve (IACV) on the throttle body meters the air that bypasses the closed throttle at idle. On D-series Civics it fouls with carbon and the pintle sticks, so the ECU can no longer stabilize idle. Symptoms are a hunting/surging idle, abnormally high idle, or the engine dying when coming to a stop or cold. It is a common, inexpensive fix that owners search because the car stalls at intersections and feels erratic.

    Common Symptoms

    • Idle hunts up and down at stops
    • Stalls when decelerating to a stop or when cold
    • Abnormally high idle speed
    • Rough shaking idle
    • Stalls with A/C or electrical load applied

    How to Fix

    Remove and clean the IACV and throttle body with carburetor/throttle-body cleaner; replace the IACV if the pintle is stuck or the coil is out of spec. Reset idle relearn afterward. Clean the associated throttle-body ports (fast-idle thermovalve on older D-series).

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • 1996 Honda Civic genuine idle-control-valve catalog
      OEMHonda 16022-P2E-A51 / 36450-P2J-J01 / 16022-P2A-J01 by confi

      Select exact VIN and do not transfer

    • 2001-2005 Honda Civic genuine idle-control-valve catalog
      OEMHonda 16022-PLC-J01 automatic/CVT / 16022-PLC-003 5MT

      Enter VIN because GX, Si and other engine/emissions branche

    • Genuine Honda 16176-P2A-004 throttle-body gasket
      OEMHonda 16176-P2A-004

      Do not buy for a cleaning procedure that does not detach the throt

      HondaPartsNow
    • Genuine Honda 16176-PMR-A01 throttle-body gasket
      OEMHonda 16176-PMR-A01

      Enter VIN because alternate engine/emissions branches exist; do not buy unless the procedure removes the

      HondaPartsNow
    • CRC 05078 throttle body and air-intake cleaner, 12 oz
      OEMCRC 05078 / AutoZone SKU 55922

      Do not spray or soak the IACV electrical coil/motor, MAF sensor or incompatible c

      AutoZone

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$50 - $300

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2005 Honda Civic, on the D17 the EGR passages inside the intake manifold pack with carbon over time. Restricted flow sets P0401 (insufficient EGR flow), while a stuck/dirty valve can set P0402 (excessive flow). Owners chase this because a new EGR valve alone rarely fixes it — the manifold ports themselves are blocked. Symptoms include the CEL, hesitation, and a mild rough idle. Honda addressed the same carbon-blockage phenomenon (Civic/Accord/Odyssey) in TSB 99-085, which requires manifold removal to clean the ports.

    Common Symptoms

    • Check-engine light with P0401 or P0402
    • Hesitation or stumble under light acceleration
    • Rough or shaky idle
    • Occasional idle surging
    • Code returns after replacing only the EGR valve

    How to Fix

    Remove the intake manifold and physically clean the EGR passages and valve seat per TSB 99-085; clean or replace the EGR valve. Verify by powering the valve open at idle — the engine should stall if the ports are clear. A simple valve swap without cleaning the ports usually returns the code.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda 18011-PLM-A01 EGR valve set
      OEMHonda 18011-PLM-A01 (replaces A00)

      Replace the EGR valve only after testing proves it sticks or its lift sensor/actuator fails Fitment/availability: 2001-2005 Civic D17 catalog branch with trim/year differences; enter VIN. Cleaning restricted passages remains necessary wh…

      HondaPartsNow
    • Genuine Honda 18715-PB2-000 EGR-valve gasket
      OEMHonda 18715-PB2-000

      Required replacement gasket whenever the EGR valve is removed for inspection, cleaning or replacement Fitment/availability: Confirm VIN and matching valve/manifold; install on clean sealing surfaces to Honda torque specification.

      HondaPartsNow
    • Genuine Honda 17055-PLD-004 front injector-base/intake-manifold gasket
      OEMHonda 17055-PLD-004

      Required sealing branch when the D17 intake assembly is removed to clean passages Fitment/availability: Cataloged for the stated 2001-2005 Civic D17 mainstream branches; enter VIN and confirm the exact manifold stack and all required sea…

      HondaPartsNow
    • Genuine Honda 16176-PMR-A01 throttle-body gasket
      OEMHonda 16176-PMR-A01

      Enter VIN because alternate gasket branches can exist; do not buy unless the repair procedure removes t

      HondaPartsNow

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$100 - $450

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jul 2026

    On the 2001-2005 Honda Civic, on 7th-gen (and adjacent-era) Civics the heater/AC blower motor resistor (power transistor) and its wiring connector overheat and melt, causing loss of some or all fan speeds, intermittent blower operation, and a burning-plastic smell from the vents. The melted connector commonly requires a pigtail/harness repair, and a worn blower motor drawing excess current can burn out the replacement resistor again. A frequent, low-cost but high-search HVAC complaint for the era.

    Common Symptoms

    • Only certain fan speeds work (often only high)
    • Blower stops working intermittently or completely
    • Burning-plastic smell from the vents
    • Melted/discolored blower resistor connector
    • Blower noise before resistor failure

    How to Fix

    Replace the blower motor resistor; if the connector is melted, install a new resistor harness/pigtail (many Dorman resistors include one). Inspect the blower motor itself — if it's noisy or drawing high current, replace it too so it doesn't cook the new resistor. Check the fan-switch wiring for heat damage.

    What you need to fix it

    Only diagnosis- and fitment-reviewed repair parts are linked here.

    • Genuine Honda 79330-S5A-942 blower power transistor
      OEMHonda 79330-S5A-942

      Primary fan-speed controller after electrical diagnosis identifies the S5A/S7A transistor branch Fitment/availability: Reference Honda catalog branch for 2001-2005 Civic coupe/sedan configurations; replaces 79330-S5A-941 and 79330-S7A-94…

      HondaPartsNow
    • Dorman 973-135 HVAC blower motor resistor
      OEMDorman 973-135

      Confirm exact HVAC type, connector and VIN; it is not a substitute for 79330-S5A-942 merely because the year

      CARiD
    • Genuine Honda 79310-SCV-A01 blower motor assembly
      OEMHonda 79310-SCV-A01 (replaces 79310-S5D-A01)

      Verify VIN and current draw before purchas

      HondaPartsNow

    As an Amazon Associate, we earn from qualifying purchases; other part links may also earn au7o a commission. Confirm fitment by VIN before buying.

    Typical repair cost:$30 - $250

    Research This Issue

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    Community Reported
    Medium ConfidenceVerifiedReviewed Jun 2026
    Campaign #23V85800018/12/2023

    AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION:FRONT PASSENGER

    Honda (American Honda Motor Co.) is recalling certain 2020-2022 Pilot, Accord, Civic sedan, HR-V, Odyssey, 2020 Civic coupe, Fit, 2021-2022 Civic hatchback, 2021 Civic Type R, Insight, 2020-2021 CR-V, CR-V Hybrid, Passport, Ridgeline, Accord Hybrid, 2020 Acura MDX, 2022 Acura MDX, 2020-2022 Acura RDX, and 2020-2021 Acura TLX vehicles. The front passenger seat weight sensor may crack and short circuit, failing to suppress the air bag as intended.

    Campaign #24V06400001/02/2024

    AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION:FRONT PASSENGER

    Honda (American Honda Motor Co.) is recalling certain 2018-2021, 2023 Acura TLX, 2019-2024 RDX, 2017-2020, 2022-2026 MDX, 2017-2021, 2023, 2025 Honda Ridgeline, 2017-2022 Pilot, 2019-2021 Passport, 2018-2026 Odyssey, 2019-2022 Insight, 2019-2021 HR-V, 2018-2020 Fit, 2020-2022 CR-V Hybrid, 2017-2022 CR-V, 2017-2018, 2021 Civic Type R, 2017-2021 Civic hatchback, 2016-2020 Civic coupe, 2016-2022 Civic, 2017-2022 Accord Hybrid, and 2016-2022 Accord vehicles. The front passenger seat weight sensor may crack and short circuit, which can cause the air bags to deploy unintentionally during a crash.

    Campaign #26V33200021/05/2026

    + 9 more recalls. Check all on NHTSA.gov

    Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

    get a full repair guide

    The 2001-2005 (7th generation) Civic automatic transmission is widely documented as failing prematurely, often before 90,000 miles. Owners report harsh/abrupt shifting, the engine revving without the car moving, slipping, or no engagement in drive — typically from torque-converte… Repairs typically run $1,800-$3,500. Severity: high.

    What is the 1996-2005 Honda Civic Idle Air Control Valve Carbon Fouling — Hunting/High Idle and Stalling?

    The idle air control valve (IACV) on the throttle body meters the air that bypasses the closed throttle at idle. On D-series Civics it fouls with carbon and the pintle sticks, so the ECU can no longer stabilize idle. Symptoms are a hunting/surging idle, abnormally high idle, or t… Repairs typically run $50-$300. Severity: medium.

    What is the 2001-2020 Honda Civic P0741 — Torque Converter Clutch Stuck Off from a Failing TCC Lock-Up Solenoid / Worn Converter?

    P0741 sets when the PCM commands the torque converter clutch (TCC) to lock up but the measured engine-vs-input RPM slip (greater than ~200 RPM) shows it is not engaging (stuck off) or slipping. It applies only to automatic/CVT-transmission Civics. This is a well-known Honda autom… Repairs typically run $150-$2,500. Severity: medium.

    What is the 2001-2005 Honda Civic EGR Port Carbon Clogging — P0401/P0402 Check-Engine Light and Rough Idle (TSB 99-085)?

    On the D17 the EGR passages inside the intake manifold pack with carbon over time. Restricted flow sets P0401 (insufficient EGR flow), while a stuck/dirty valve can set P0402 (excessive flow). Owners chase this because a new EGR valve alone rarely fixes it — the manifold ports th… Repairs typically run $100-$450. Severity: medium.

    What is the 2001-2011 Honda Civic SRS Clockspring / Cable-Reel Failure — Airbag Light, Dead Horn and Cruise?

    The clockspring (cable reel) is the coiled ribbon conductor in the steering column that keeps the driver airbag, horn, cruise and steering-wheel controls connected while the wheel turns. Its fine wires fatigue and break, setting a latching SRS code (Honda 10-2, driver's airbag) t… Repairs typically run $100-$350. Severity: medium.

    What is the 2001-2005 Honda Civic 7th-Gen HVAC Blower Motor Resistor & Connector Overheating/Melting?

    On 7th-gen (and adjacent-era) Civics the heater/AC blower motor resistor (power transistor) and its wiring connector overheat and melt, causing loss of some or all fan speeds, intermittent blower operation, and a burning-plastic smell from the vents. The melted connector commonly… Repairs typically run $30-$250. Severity: low.

    What is the 2001-2011 Honda Civic Power Window Regulator and Motor Failure?

    The plastic sliders, cable/track and motor of the power window regulators wear out, most often on the driver's door which sees the most cycles. The window slows, moves unevenly, binds off-track, or drops into the door and won't come back up. It is a high-volume search item on bot… Repairs typically run $90-$350. Severity: low.

    What is the 1996-2005 Honda Civic VTEC Solenoid Spool Valve Gasket Oil Leak?

    The VTEC spool valve (solenoid) bolts to the side of the cylinder head and uses oil pressure to actuate variable valve timing. Its rubber sealing gasket hardens and shrinks with age and heat, letting engine oil seep out the side of the head/block. The oil often drips onto the exh… Repairs typically run $20-$150. Severity: low.

    What is the 2001-2011 Honda Civic Valve Cover Gasket Oil Leak — Burning Smell and Oil in Spark-Plug Wells?

    The valve cover gasket (and the round spark-plug tube seals) harden and shrink with age on D17 and R18 engines, letting oil weep onto the block and exhaust manifold. Oil dripping onto the hot manifold produces a burning-oil smell and light smoke; oil pooling in the spark-plug wel… Repairs typically run $90-$350. Severity: low.