2001-2023 Toyota RAV4 Problems: 24 Issues Every Owner Should Know

2001-2023 model years · 1,195,632+ owner reports · Updated May 2026

According to Au7o's analysis of 1,195,632+ owner reports, the 2001-2023 Toyota RAV4 has 24 documented known issues, with 7 rated critical. The most serious are Occupant Classification Sensor Short Circuit / Airbag Non-Deployment ($0-$0 repair), Low-Pressure Fuel Pump Failure / Engine Stall ($0-$0 repair), Front Lower Suspension Arm Separation (Recall 20V286) ($0-$0 repair), Coolant Bypass Valve Failure / Coolant Leak ($800-$1,200 repair), 2AZ-FE Excessive Oil Consumption From Piston/Ring Wear ($100-$4,500 repair), ECM Failure Causing Harsh Shifting, No-Start, or Stalling ($600-$1,500 repair) and Rear Suspension Arm Corrosion Leading to Alignment Problems and Possible Separation ($500-$2,500 repair). The most commonly reported issue is Occupant Classification Sensor Short Circuit / Airbag Non-Deployment with 1,120,000 owner reports. Across all issues, repair costs range from $100 to $4,500. DIY maintenance guides at au7o.io.

All 24 Known Issues

When Issues Typically Appear

AWD Rear Differential Buzz/Groan Noise

48K-72K

Steering Intermediate Shaft Clunk/Knock Over Bumps or During Low-Speed Turning

50K-140K

2AZ-FE Excessive Oil Consumption From Piston/Ring Wear

60K-150K

Spare Tire Carrier and Rear Door Hinge Sag/Cracking on Side-Hinged Tailgate Models

60K-180K

Steering Column Spiral Cable Failure Causing Airbag/SRS Light and Loss of Horn or Wheel Controls

60K-150K

Rear Suspension Arm Corrosion Leading to Alignment Problems and Possible Separation

70K-180K

EVAP Charcoal Canister / Vent Valve Failure Triggering Check Engine Light and Refueling Vapor Issues

70K-180K

Rear Wheel Bearing and Hub Failure Causing Humming/Growling Noise

70K-140K

ECM Failure Causing Harsh Shifting, No-Start, or Stalling

80K-180K

Water Pump Failure/Leak

80K-120K

HVAC Blower Motor Resistor or Fan Speed Control Failure Leaving Fan Stuck on One Speed or Inoperative

80K-180K

Air Conditioning Compressor Clutch or Compressor Failure Causing Warm Air and Belt Noise

90K-180K

050K100K150K200K mi

Community Reported

9,502 owners

On the 2019-2020 Toyota RAV4, the front lower suspension arms may have cracks due to improperly produced material from supplier Nippon Steel Corporation. Under certain driving conditions, affected arms can separate from the front wheel assembly, causing loss of vehicle control. Vehicles manufactured September 25 - October 29, 2019 are affected. Approximately 9,502 vehicles recalled.

Common Symptoms

Clunking noise from front suspension
Steering instability
Uneven tire wear
Visible cracks in suspension arms

How to Fix

Toyota Safety Recall 20TA08 (NHTSA 20V-286). Dealers will replace both front lower suspension arms free of charge. Contact Toyota dealer immediately if your vehicle is within the affected production date range.

What Owners Are Using

Parts and tips from 9,502+ owners who fixed this issue

NoteThis is a high-severity issue - ignoring it can lead to costly repairs or safety concerns. Address it promptly.
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeComplete strut and shock absorber set for full suspension refresh (KYB Excel-G Strut/Shock Set)
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UpgradeFour-wheel alignment kit with cam bolts for proper tire wear correction (Moog Alignment Cam Bolt Kit)
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Typical repair cost:$0 - $0

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High Confidence9,502 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2006-2012 Toyota RAV4, in rust-belt states and provinces, 2006-2012 RAV4s are known for severe corrosion of rear suspension links and related mounting areas. Owners report rear wheel misalignment, unstable handling, clunking, and in advanced cases broken or detached rear suspension arms. Toyota issued a safety recall for certain vehicles to inspect and address corrosion in the rear suspension arm assemblies.

Common Symptoms

rear wheel appears tilted
clunk from rear suspension
unstable handling
uneven rear tire wear
alignment cannot be adjusted
visible rust on rear suspension arms

How to Fix

Inspect rear suspension arms, alignment cams, and mounting points for scaling, perforation, and seized adjusters. Depending on severity, repair may involve replacing rear links/arms, hardware, and sometimes associated brackets or subframe components. Vehicles in corrosion-prone regions should be inspected regularly and treated with rust prevention after repair.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipIf you live in a salt state, inspect the rear suspension arms and alignment adjusters at every tire rotation; catching corrosion early can prevent much larger repairs.
TipAsk the shop to save the old parts and show you the rust damage, because seized adjusters and perforated arms are common reasons alignments fail on these vehicles.
UpgradeOwners in rust-prone areas often apply a lanolin-based coating after repairs to slow future corrosion on suspension hardware and underbody components. (Fluid Film Rust and Corrosion Protection)
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UpgradeReplacement rear suspension links from a known aftermarket brand are commonly used when original arms are too corroded to reuse. (Moog Rear Suspension Control Arm)
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Typical repair cost:$500 - $2,500

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High Confidence0 reportsLast reported by owners Invalid DateReviewed Invalid Date

On the 2006-2012 Toyota RAV4, a well-documented source of front-end clunking on 2006-2012 RAV4s is wear or play in the steering intermediate shaft. Owners often describe a knock felt through the steering wheel when driving over small bumps, entering driveways, or making low-speed steering inputs. Toyota issued service guidance for diagnosing and replacing the shaft assembly on affected vehicles.

This issue also affects: Chevrolet Silverado 1500

Common Symptoms

clunk in steering column
knock over small bumps
noise when turning into driveway
steering wheel vibration or tap
front-end rattle at low speed

How to Fix

Confirm the noise by isolating steering-column and rack play, then inspect the intermediate shaft splines and joints for looseness. Replacement of the intermediate shaft is the standard repair; some vehicles may also need related steering fastener checks or rack inspection if noise remains. An alignment is not always required, but a post-repair steering check is recommended.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipDo not assume every front-end clunk is a strut or sway bar issue; many owners replaced suspension parts before finding the steering shaft was the actual source.
TipHave a helper rock the steering wheel lightly while you listen at the firewall and lower column area to help isolate shaft play.
UpgradeAfter steering work, owners often replace worn sway bar links at the same time if there is still minor front-end noise. (Moog Front Sway Bar Link Kit)
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UpgradeA penetrating lubricant helps free rusted steering and suspension fasteners during shaft replacement in salt-belt vehicles. (PB B'laster Penetrating Catalyst)
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Typical repair cost:$350 - $900

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High Confidence0 reportsLast reported by owners Invalid DateReviewed Invalid Date

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2,000 owners

On the 2019-2023 Toyota RAV4 2.5L, the coolant bypass valve is insufficiently manufactured and/or designed, causing it to crack and leak coolant prematurely. Leaked coolant contacts a nearby electrical connector, causing corrosion and additional damage. This can lead to engine overheating and potential catastrophic engine failure. A class action lawsuit has been filed.

This issue also affects: Audi A4 allroad, Audi Q5, Audi Q7

Common Symptoms

Coolant leak near engine
Sweet smell from engine bay
Low coolant warning
Engine overheating
Dried coolant crust on components

How to Fix

Replace the coolant bypass valve. Dealer repair costs approximately $800-1,200 for parts and labor. Inspect regularly for coolant residue around the valve. A class action lawsuit is pending which may result in reimbursement.

What Owners Are Using

Parts and tips from 2,000+ owners who fixed this issue

TipDIY repairs can save significantly - dealer charges $800-1,200 but DIY costs are typically 50-70% less
TipInspect regularly for coolant residue around the valve.
NoteThis is a high-severity issue - ignoring it can lead to costly repairs or safety concerns. Address it promptly.
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
UpgradePremium radiator provides improved cooling capacity (Mishimoto Aluminum Radiator)
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UpgradePre-mixed coolant ready for top-off or full flush (Prestone Extended Life Antifreeze Coolant)
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Typical repair cost:$800 - $1,200

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Medium Confidence2,000 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2006-2012 Toyota RAV4 2.4L 2AZ-FE, many 2006-2012 RAV4s with the 2.4L 2AZ-FE engine develop excessive oil consumption, often requiring a quart every 500-1500 miles. Toyota issued a warranty enhancement and repair procedure involving updated pistons and rings after widespread owner complaints. Owners commonly report low-oil warnings, oil starvation risk between changes, rough running, and in severe cases engine damage if the level is not monitored closely.

This issue also affects: Buick LeSabre, Buick Park Avenue, Buick Encore

Common Symptoms

oil level drops quickly between oil changes
low oil pressure or oil warning light
blue smoke on startup or acceleration
rough idle from fouled plugs
burning oil smell
engine knocking when oil gets low

How to Fix

Confirm consumption with Toyota's oil consumption test procedure after checking for external leaks and PCV issues. If consumption exceeds spec, the long-term repair is piston and ring replacement or engine replacement/rebuild. Short-term mitigation includes frequent oil level checks, shorter oil change intervals, and replacing the PCV valve if restricted.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipCheck the dipstick every 500 miles on 2AZ-FE engines, especially above 75,000 miles, because many owners do not get enough warning before the level becomes dangerously low.
TipIf misfires appear with oil consumption, inspect and replace fouled spark plugs before chasing coils or injectors.
UpgradeA fresh PCV valve is a low-cost first step because a stuck valve can worsen oil consumption and crankcase pressure issues. (Denso PCV Valve)
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UpgradeOwners commonly use high-quality synthetic oil to slow consumption somewhat and protect the engine between top-offs. (Mobil 1 Extended Performance 5W-20)
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Typical repair cost:$100 - $4,500

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On the 2001-2003 Toyota RAV4 2.0L 1AZ-FE, early third-party and owner reports, along with Toyota service information, document engine control module failures on 2001-2003 RAV4 models. Failed ECMs can corrupt transmission and engine control signals, leading to harsh or erratic shifting, illuminated warning lights, intermittent no-start, stalling, and poor drivability. This issue is distinct from normal transmission hesitation because the root cause is the ECM hardware itself.

This issue also affects: Chrysler 300M, Chrysler Cirrus, Chrysler Concorde

Common Symptoms

harsh 1-2 or 2-3 shifts
check engine light on
vehicle stalls while driving
intermittent no-start
transmission stuck in gear
poor throttle response

How to Fix

Diagnose by checking for communication and shift-related faults, verifying power/ground to the ECM, and ruling out transmission mechanical failure. Toyota issued a warranty enhancement and service campaign guidance for ECM replacement on affected vehicles. The fix is typically ECM replacement or remanufacturing, followed by immobilizer/key programming where required and confirmation road testing.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipIf a 2001-2003 RAV4 has harsh shifting plus random electrical drivability issues, have the ECM tested before approving a transmission rebuild.
TipUse a remanufactured ECM only from a reputable rebuilder that specifically covers Toyota RAV4 1AZ-FE units and offers immobilizer support.
UpgradeA stable battery helps avoid low-voltage misdiagnosis during ECM testing and programming. (NOCO Genius10 Smart Battery Charger)
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UpgradeOwners and DIYers often use a basic Toyota-capable scan tool to confirm shift-solenoid and ECM communication faults before replacing parts. (Autel MaxiAP AP200)
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Typical repair cost:$600 - $1,500

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3,000 owners

On the 2019-2022 Toyota RAV4, the 12V auxiliary battery drains prematurely when the vehicle sits for only a few days, even with no lights or accessories left on. The Data Communications Module (DCM) is defective and unable to properly regulate electricity flow. In hybrids, the 12V battery only charges when the vehicle is in motion AND the traction battery demand is satisfied.

This issue also affects: Chevrolet Trax

Common Symptoms

Dead battery after sitting 2-3 days
Slow cranking or no start
Electrical accessories malfunction
Battery warning light
Need for frequent jump starts

How to Fix

Toyota dealers can reset the DCM and update firmware per service bulletins, covered under basic warranty. Starting in 2023, software updates to the DCM/DCIM have been addressing this issue. For vehicles out of warranty, a new 12V battery ($150-300) and DCM software update may be required.

What Owners Are Using

Parts and tips from 3,000+ owners who fixed this issue

TipDIY repairs can save significantly - dealer charges $150-300 but DIY costs are typically 50-70% less
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeHigh-performance AGM battery with excellent cold cranking amps and deep cycle capability (Optima RedTop AGM Battery)
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UpgradeOEM-quality replacement battery with reliable performance (ACDelco Professional AGM Battery)
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UpgradeAutomatic battery maintainer to prevent parasitic drain issues during storage (Battery Tender Junior 12V Battery Charger Maintainer)
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UpgradeAutomotive relay replacement set for common relay failures (Bosch Automotive Relay 5-Pin 12V)
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UpgradeDigital multimeter for diagnosing fuse, relay, and module electrical faults (Innova Digital Multimeter)
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Typical repair cost:$0 - $400

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High Confidence3,000 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

380 owners

On the 2019-2023 Toyota RAV4, the hybrid battery cooling fan can become loud or fail, which may cause the hybrid system to reduce performance to protect the battery. Debris accumulation in the fan area or fan motor failure are common causes. Fan is located under the rear seat.

Common Symptoms

Loud fan noise from rear seat area
Hybrid system warning light
Reduced power in hybrid mode
Fan runs constantly
Fan doesn't run at all
Reduced fuel economy

How to Fix

Clean the battery cooling fan intake vent (under rear seat) regularly. Remove debris from fan area. If fan is failing, replace fan motor assembly. Ensure rear seat area vents are not blocked by cargo. Keep battery pack cool for optimal life.

What Owners Are Using

Parts and tips from 380+ owners who fixed this issue

TipClean the battery cooling fan intake vent (under rear seat) regularly.
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeHigh-performance AGM battery with excellent cold cranking amps and deep cycle capability (Optima RedTop AGM Battery)
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UpgradeOEM-quality replacement battery with reliable performance (ACDelco Professional AGM Battery)
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UpgradeAutomatic battery maintainer to prevent parasitic drain issues during storage (Battery Tender Junior 12V Battery Charger Maintainer)
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Typical repair cost:$150 - $600

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Medium Confidence380 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

620 owners

On the 2016-2021 Toyota RAV4, the Entune infotainment system can freeze, become unresponsive, or reboot randomly. This affects audio, navigation, and phone connectivity. The touchscreen may not respond to inputs or display incorrect information.

Common Symptoms

Touchscreen unresponsive
System freezes and won't respond
Random reboots while driving
Bluetooth won't connect
Black screen or distorted display
Audio cuts out

How to Fix

Perform a system reset by holding the power button for 10+ seconds. Update to latest Entune software version. Clear cached data and reset audio settings. If problems persist, head unit replacement may be necessary.

What Owners Are Using

Parts and tips from 620+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeProfessional OBD-II diagnostic scanner for reading infotainment and body module codes (BlueDriver Bluetooth Pro OBD2 Scan Tool)
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Typical repair cost:$0 - $1,000

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High Confidence620 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

450 owners

On the 2019-2023 Toyota RAV4, the power liftgate can malfunction, opening or closing unexpectedly, stopping mid-operation, or failing to respond to button presses. Issues may be caused by the liftgate struts, sensors, or control module. The hands-free sensor can also be overly sensitive or unresponsive.

This issue also affects: Chevrolet Traverse, Chrysler Pacifica

Common Symptoms

Liftgate won't open or close with button
Liftgate stops mid-operation
Hands-free sensor doesn't respond
Liftgate opens unexpectedly
Beeping but liftgate doesn't move
Liftgate won't stay up

How to Fix

Recalibrate the power liftgate through the vehicle settings or dealer tool. Check for debris on sensor area under bumper. Inspect liftgate struts for proper operation. Update liftgate module software if available. Replace position sensors if faulty.

What Owners Are Using

Parts and tips from 450+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeAutomotive relay replacement set for common relay failures (Bosch Automotive Relay 5-Pin 12V)
View on Amazon
UpgradeDigital multimeter for diagnosing fuse, relay, and module electrical faults (Innova Digital Multimeter)
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UpgradeOEM-quality replacement sensor for accurate readings and proper system function (Bosch Replacement Sensor)
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Typical repair cost:$100 - $800

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Medium Confidence450 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2001-2012 Toyota RAV4, owners across first-, second-, and third-generation RAV4s report cabin blower problems where the fan only works on high, works intermittently, or stops entirely. The usual causes are a failed blower motor resistor/fan control module, overheated connector, or a worn blower motor drawing excessive current. This is a common age-related HVAC electrical issue rather than an isolated defect.

Common Symptoms

Cabin fan only works on high speed
Blower fan intermittent
No airflow from vents despite controls on
Burnt electrical smell from passenger footwell
Fan speed changes erratically

How to Fix

Check blower fuse, power and ground at the motor, and inspect the resistor/module and connector for heat damage. Replace the failed resistor or transistorized blower control module and, if current draw is high or the fan is noisy, replace the blower motor as well. Repair any melted connector to prevent repeat failure.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipIf the resistor failed, check blower motor amperage before installing the new part; a dragging motor often causes repeat resistor burnout.
TipInspect the connector carefully for browning or melted plastic and replace the pigtail if needed.

Typical repair cost:$120 - $500

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Medium Confidence0 reportsLast reported by owners Invalid DateReviewed Invalid Date

Community Reported

50,000 owners

On the 2019-2021 Toyota RAV4, the low-pressure fuel pump inside the fuel tank may fail, causing the engine to stall while driving. This increases the risk of a crash, especially at highway speeds. Part of a massive Toyota recall affecting multiple models.

This issue also affects: Alfa Romeo Giulia, Alfa Romeo Stelvio, Chevrolet Silverado 2500HD

Common Symptoms

Engine stalling while driving
Hesitation or loss of power
Difficulty starting
Check engine light
Rough idle

How to Fix

Toyota Safety Recall. Dealers will replace the fuel pump assembly with an improved design at no cost. Interim notices were mailed beginning November 23, 2020. Contact dealer to verify recall status by VIN.

What Owners Are Using

Parts and tips from 50,000+ owners who fixed this issue

NoteThis is a high-severity issue - ignoring it can lead to costly repairs or safety concerns. Address it promptly.
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeDelphi fuel pump module — OE-quality direct replacement (Delphi Fuel Pump Module)
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UpgradeBosch fuel pump — reliable OEM alternative (Bosch Fuel Pump)
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UpgradeSpectra Premium fuel tank — direct OE replacement (Spectra Premium Fuel Tank)
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Typical repair cost:$0 - $0

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High Confidence50,000 reportsLast reported by owners Feb 2024Reviewed Feb 2026

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5,000 owners

On the 2019-2021 Toyota RAV4, the fuel gauge displays less than full when the fuel nozzle automatically clicks off, and the total amount of fuel dispensed is significantly less than the 14.5-gallon tank capacity (often only 9-10 gallons). Toyota determined this is caused by a variation in the fuel tank shape during manufacturing.

Common Symptoms

Fuel gauge shows less than full after filling
Pump clicks off after only 9-10 gallons
Distance-to-empty lower than expected
Unable to fill tank to rated capacity

How to Fix

Toyota dealers will replace the fuel tank and fuel sender gauge under TSB T-SB-0109-20 Rev1. Vehicles produced at TMMC and TMMK plants before specific Production Change Effective VINs require both components replaced. Repair is covered under warranty.

What Owners Are Using

Parts and tips from 5,000+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeSpectra Premium fuel tank — direct OE replacement (Spectra Premium Fuel Tank)
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Typical repair cost:$0 - $1,500

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High Confidence5,000 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2001-2012 Toyota RAV4, rAV4 owners across multiple model years report EVAP system faults caused by a saturated or failed charcoal canister, sticking vent valve, or related vacuum switching valves. This commonly turns on the check engine light and can also cause difficulty refueling, fuel odor, or repeated emissions-test failures. The issue is well documented in repair databases and owner reports, especially in vehicles exposed to dust, overfilling, or age-related deterioration.

This issue also affects: Chevrolet HHR, Dodge Journey, Chevrolet Colorado

Common Symptoms

Check engine light on
Difficulty passing emissions inspection
Fuel smell near rear of vehicle
Hard refueling or nozzle shutting off
Intermittent rough idle after refueling

How to Fix

Smoke-test the EVAP system, inspect the canister assembly and vent valve for blockage or sticking, and verify purge/vent solenoid operation. Replace the failed canister or valve assembly, clear codes, and confirm the monitor runs to completion. Advise owners not to top off the tank after the pump clicks off, as overfilling can damage the canister.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipBefore replacing the full canister, inspect the gas cap seal, vent hoses, and wiring to the vent valve; some owners solve the issue with a simpler valve or cap repair.
TipUse a smoke machine or have an EVAP smoke test performed; guessing at EVAP parts often gets expensive quickly.

Typical repair cost:$250 - $900

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1,120,000 owners

On the 2020-2022 Toyota RAV4, the Occupant Classification System (OCS) sensor in the front passenger seat may have been improperly manufactured, causing a short circuit. This can prevent the front passenger airbag from deploying in a crash when it should. Part of a 1.12 million vehicle recall.

This issue also affects: Chevrolet Impala, Chevrolet Camaro

Common Symptoms

Airbag warning light illuminated
Passenger airbag off indicator stays on with adult passenger
No visible symptoms (sensor malfunction may be undetectable)

How to Fix

Toyota Safety Recall 23V-865. Dealers will inspect and, if necessary, replace the OCS sensors free of charge. Owner notification began February 2024. Check your VIN at toyota.com/recall.

What Owners Are Using

Parts and tips from 1,120,000+ owners who fixed this issue

TipThis can prevent the front passenger airbag from deploying in a crash when it should.
NoteThis is a high-severity issue - ignoring it can lead to costly repairs or safety concerns. Address it promptly.
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
UpgradeDorman clock spring — restores airbag and horn function (Dorman Clock Spring)
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TipCheck NHTSA.gov for active recalls — repairs are performed free at authorized dealers

Typical repair cost:$0 - $0

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High Confidence1,120,000 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2006-2012 Toyota RAV4, multiple 2006-2012 RAV4 owners report failure of the steering wheel spiral cable (clock spring), which can trigger the SRS warning light and disable the horn, cruise control, or steering-wheel audio switches. Toyota issued a warranty enhancement/customer support program on certain vehicles for spiral cable failure after widespread complaints. The failure is usually caused by internal ribbon-cable fatigue from repeated steering-wheel rotation.

Common Symptoms

SRS airbag warning light illuminated
Horn inoperative
Cruise control not working
Steering-wheel audio buttons stop working
Intermittent warning lights after turning the wheel

How to Fix

Scan the airbag system for stored SRS codes and verify horn and steering-wheel switch operation. If the spiral cable is open or intermittent, replace the clock spring/spiral cable assembly and recalibrate the steering angle sensor if required. Inspect for prior steering wheel removal or damage that may have over-rotated the cable during service.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipUse an OEM or high-quality Denso/Toyota spiral cable; cheap aftermarket units are frequently reported to fail early or cause persistent SRS faults.
TipLock the steering wheel centered before removal and do not rotate the new cable out of its centered position during installation.

Typical repair cost:$300 - $800

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On the 2006-2012 Toyota RAV4, a common complaint on third-generation RAV4s is premature rear wheel bearing wear, usually heard as a humming, roaring, or growling noise that increases with road speed. Owners often mistake it for tire noise until the sound becomes pronounced or changes when swerving. The issue is widely discussed in owner forums and repair shops, and typically requires replacement of the rear hub/bearing assembly.

Common Symptoms

Humming or roaring from rear of vehicle
Noise gets louder with speed
Noise changes when turning left or right
Vibration or roughness from rear hub area
Occasional ABS warning if sensor signal is affected

How to Fix

Road-test the vehicle to isolate the side that changes noise under load, then confirm with chassis ears or by checking for roughness/play at the hub. Replace the affected rear hub/bearing assembly, torque the axle/hub fasteners to spec, and inspect the opposite side because failures can occur close together. If ABS lights are present, verify the integrated wheel speed sensor signal after replacement.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipMany owners recommend complete hub assemblies from OEM suppliers rather than pressing in low-cost bearings, especially where the speed sensor is integrated.
TipUse chassis ears or an infrared temp check after a drive if the noise source is unclear; tire cupping can mimic bearing noise.

Typical repair cost:$350 - $900

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980 owners

On the 2019-2023 Toyota RAV4, rAV4 AWD models can experience a binding or clunking sensation when making tight turns in parking lots or at low speeds. This is caused by the AWD system engaging when it shouldn't during tight maneuvers. The issue is more noticeable on dry pavement.

Common Symptoms

Binding or lurching during tight turns
Clunking noise during parking maneuvers
Car feels like brakes are grabbing during turns
Steering feels heavy during slow tight turns
More noticeable on dry pavement

How to Fix

Toyota released software updates to improve AWD coupling behavior. Request latest ECU/AWD software update at dealer. Avoid tight U-turns on dry pavement when possible. Some binding is considered normal for AWD systems on dry pavement.

What Owners Are Using

Parts and tips from 980+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeMobil 1 75W-90 synthetic gear oil for differential and transfer case (Mobil 1 Synthetic Gear Oil 75W-90)
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UpgradeFel-Pro gasket kit for drivetrain service (Fel-Pro Gasket Kit)
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Typical repair cost:$0 - $200

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High Confidence980 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

800 owners

On the 2019 Toyota RAV4, 2019 RAV4 Adventure and Limited grade AWD vehicles with the Dynamic Torque Vectoring system exhibit an abnormal buzz or groan noise from the rear differential at 20-30 mph when accelerating from a stop, and at 20-13 mph during deceleration. The noise occurs after driving 15-20 minutes when the AWD system disconnects/connects in Normal or Eco mode.

This issue also affects: Acura RL, Acura TL

Common Symptoms

Buzz or groan noise from rear at 20-30 mph
Clunk noise when AWD engages/disengages
Noise only in Normal or Eco mode
Noise occurs after 15-20 minutes of driving

How to Fix

TSB T-SB-0009-20 addresses this issue. The fix requires replacement of the Differential Carrier Assembly for Torque Vectoring Differential. Covered under Toyota Powertrain Warranty (60 months/60,000 miles). Sport mode keeps AWD engaged full-time and avoids the noise as a temporary workaround.

What Owners Are Using

Parts and tips from 800+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeRoyal Purple Max-Gear differential fluid for superior protection (Royal Purple Max-Gear Differential Fluid)
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UpgradeDorman differential cover gasket — direct OE replacement (Dorman Differential Cover Gasket)
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Typical repair cost:$0 - $2,500

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800+ owners have reported this issue

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Community Reported

High Confidence800 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

720 owners

On the 2013-2023 Toyota RAV4 2.5L, the water pump on the 2.5L 4-cylinder engine can develop leaks or fail, leading to coolant loss and potential overheating. The water pump is driven by the timing chain, so replacement requires significant labor. Some owners experience this around 80,000-120,000 miles.

This issue also affects: Buick Enclave, Buick Encore, Buick LaCrosse

Common Symptoms

Coolant leak near water pump
Overheating engine
Low coolant warning
Coolant smell
White residue around water pump area
Whining noise from pump

How to Fix

Replace water pump when symptoms appear or preventatively at timing chain service. Replace thermostat and coolant at the same time. Use OEM or quality aftermarket water pump. Monitor coolant level after repair to ensure system is properly bled.

What Owners Are Using

Parts and tips from 720+ owners who fixed this issue

UpgradeUse OEM or quality aftermarket water pump
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TipReplace water pump when symptoms appear or preventatively at timing chain service.
TipConsider OEM parts for critical components like sensors and electrical parts - aftermarket can be unreliable
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes

Typical repair cost:$600 - $1,500

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Community Reported

High Confidence720 reportsLast reported by owners Feb 2024Reviewed Feb 2026

On the 2001-2012 Toyota RAV4, rAV4 owners in this era frequently report A/C systems that stop cooling due to compressor clutch failure, internal compressor wear, or seizure. Symptoms range from intermittent cooling to loud squealing, smoke from the belt area, or complete loss of cold air. The problem appears across multiple generations as vehicles age and compressor internals or clutch components wear out.

Common Symptoms

A/C blows warm air
Compressor clutch not engaging
Squealing or grinding from accessory belt area
Intermittent cooling
A/C works briefly then stops

How to Fix

Verify refrigerant charge first, then check compressor clutch engagement, clutch air gap, and system pressures. If the compressor is noisy, seized, or contaminating the system, replace the compressor, receiver-drier as required, and flush the lines/condenser when contamination is present. Install the correct oil amount and evacuate/recharge to specification.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipAvoid replacing only the clutch if the compressor is noisy or has shed metal; many owners report repeat failure unless the full contaminated system is addressed.
TipUse manifold gauges and verify condenser fan operation before condemning the compressor.

Typical repair cost:$500 - $1,600

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Medium Confidence0 reportsLast reported by owners Invalid DateReviewed Invalid Date

On the 2001-2005 Toyota RAV4, second-generation RAV4 models with the rear-mounted spare tire commonly develop sagging rear doors, hinge wear, latch misalignment, and metal fatigue around the carrier area. Owners report difficulty closing the tailgate, rattling from the rear door, and visible cracking or distortion near the spare tire mount or hinge area. The issue is worsened by heavier aftermarket spare tires or frequent rough-road use.

Common Symptoms

rear door sags
tailgate hard to close
rattle from rear door
visible cracks near spare tire mount
latch misalignment
water leak at rear door seal

How to Fix

Inspect the rear door hinges, latch striker alignment, carrier mounting points, and sheet metal around the spare tire bracket for cracks or elongation. Repairs range from hinge and latch adjustment to hinge replacement, reinforcement, or rear door replacement if cracking is advanced. Avoid oversized spare assemblies that add more load to the door.

What Owners Are Using

Parts and tips from 0+ owners who fixed this issue

TipIf the rear door starts needing a slam to close, inspect hinge play and carrier cracks early before the latch and sheet metal wear further.
TipAvoid oversized spare wheel/tire combinations on the tailgate, as extra weight accelerates hinge and door fatigue.
UpgradeA silicone protectant helps keep the rear door weatherstrip pliable after hinge or latch adjustment, reducing slam force and seal drag. (3M Silicone Lubricant)
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UpgradeRust-inhibiting primer is commonly used when repairing cracked or corroded spare-carrier mounting areas before repainting. (Rust-Oleum Automotive Self Etching Primer)
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Typical repair cost:$150 - $1,800

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Community Reported

680 owners

On the 2019-2023 Toyota RAV4, many owners report excessive wind noise at highway speeds, particularly around the A-pillars, side mirrors, and front windows. This can make highway driving fatiguing and affects audio clarity. The issue may be related to body sealing or mirror design.

Common Symptoms

Loud wind noise at highway speeds
Whistling noise around windows
Noise from mirror area
Difficult to hear audio at highway speeds
Noise increases with speed

How to Fix

Check door and window seals for proper alignment. Apply additional weather stripping if needed. Some owners have had dealers adjust door alignment. Aftermarket wind deflectors for mirrors may help. Adding sound deadening material is another option.

What Owners Are Using

Parts and tips from 680+ owners who fixed this issue

TipConsider OEM parts for critical components like sensors and electrical parts - aftermarket can be unreliable
TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeDorman weatherstrip seal prevents water leaks and wind noise (Dorman Weatherstrip Seal)
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Upgrade3M Super Weatherstrip Adhesive for reattaching loose seals (3M Weatherstrip Adhesive)
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Typical repair cost:$0 - $500

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Community Reported

Medium Confidence680 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Community Reported

1,500 owners

On the 2019-2023 Toyota RAV4 2.5L, the vehicle hesitates and lurches when accelerating from a slow or rolling stop, particularly at traffic lights or in stop-and-go traffic. The magnetic clutch in the Direct Shift-CVT transmission causes delayed engagement. A class action investigation is ongoing for 2021-2023 models.

This issue also affects: Acura TL, Acura CL, Acura ILX

Common Symptoms

Hesitation when accelerating from stop
Lurching at low speeds
Jerky acceleration from rolling stops
Shuddering during gear transitions

How to Fix

Toyota issued TSB T-SB-0107-19 calling for ECM (Electronic Control Module) reprogramming by a Toyota dealer. The procedure takes approximately 1.5 hours. Toyota does not proactively notify owners; you must request the update at the dealer.

What Owners Are Using

Parts and tips from 1,500+ owners who fixed this issue

TipGet a proper diagnosis before replacing parts - similar symptoms can have different causes
TipSearch Toyota RAV4 forums and owner groups for real-world experiences and DIY guides
TipGet multiple quotes from independent mechanics - dealer prices can be 2-3x higher for the same repair
UpgradeCVT fluid specifically formulated for continuous variable transmissions (Valvoline CVT Transmission Fluid)
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UpgradeReplacement CVT transmission filter to maintain fluid cleanliness (ATP CVT Transmission Filter Kit)
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Typical repair cost:$0 - $300

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Community Reported

High Confidence1,500 reportsLast reported by owners Feb 2024Reviewed Feb 2026

Frequently Asked Questions

What are the most common Toyota RAV4 problems?

According to Au7o's analysis of 1,195,632+ owner reports, the 2001-2023 Toyota RAV4 has 24 documented issues. The most frequently reported are: Occupant Classification Sensor Short Circuit / Airbag Non-Deployment, Low-Pressure Fuel Pump Failure / Engine Stall, Front Lower Suspension Arm Separation (Recall 20V286). Of these, 7 are rated critical and should be addressed promptly.

Is the Toyota RAV4 reliable?

The 2001-2023 Toyota RAV4 has 24 known issues documented across 1,195,632+ owner reports. 7 issues are rated critical: Occupant Classification Sensor Short Circuit / Airbag Non-Deployment and Low-Pressure Fuel Pump Failure / Engine Stall and Front Lower Suspension Arm Separation (Recall 20V286) and Coolant Bypass Valve Failure / Coolant Leak and 2AZ-FE Excessive Oil Consumption From Piston/Ring Wear and ECM Failure Causing Harsh Shifting, No-Start, or Stalling and Rear Suspension Arm Corrosion Leading to Alignment Problems and Possible Separation. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Toyota RAV4 problems?

Repair costs for known Toyota RAV4 issues range from $0 to $4,500, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Occupant Classification Sensor Short Circuit / Airbag Non-Deployment, typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What year Toyota RAV4 is the most reliable?

Reliability varies across model years of the Toyota RAV4. Based on documented issues, problems are most commonly reported in earlier model years. Au7o recommends checking the specific known issues for your target year before purchasing, and having a pre-purchase inspection performed by a qualified mechanic. Our known issues database covers the 2001-2023 Toyota RAV4 with 24 documented issues documented across 1,195,632+ owner reports.

All 24 Known Issues

When Issues Typically Appear

2019-2020 Toyota RAV4: Front Lower Suspension Arm Separation (Recall 20V286)#

Common Symptoms

How to Fix

What Owners Are Using

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2006-2012 Toyota RAV4: Rear Suspension Arm Corrosion Leading to Alignment Problems and Possible Separation#

Common Symptoms

How to Fix

What Owners Are Using

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2006-2012 Toyota RAV4: Steering Intermediate Shaft Clunk/Knock Over Bumps or During Low-Speed Turning#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2023 Toyota RAV4: Coolant Bypass Valve Failure / Coolant Leak#

Common Symptoms

How to Fix

What Owners Are Using

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2006-2012 Toyota RAV4: 2AZ-FE Excessive Oil Consumption From Piston/Ring Wear#

Common Symptoms

How to Fix

What Owners Are Using

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2001-2003 Toyota RAV4: ECM Failure Causing Harsh Shifting, No-Start, or Stalling#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2022 Toyota RAV4: 12V Battery Drain / Dead Battery#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2023 Toyota RAV4: Hybrid Battery Cooling Fan Noise/Failure#

Common Symptoms

How to Fix

What Owners Are Using

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2016-2021 Toyota RAV4: Entune/Audio System Freezing#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2023 Toyota RAV4: Power Liftgate Malfunction#

Common Symptoms

How to Fix

What Owners Are Using

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2001-2012 Toyota RAV4: HVAC Blower Motor Resistor or Fan Speed Control Failure Leaving Fan Stuck on One Speed or Inoperative#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2021 Toyota RAV4: Low-Pressure Fuel Pump Failure / Engine Stall#

Common Symptoms

How to Fix

What Owners Are Using

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2019-2021 Toyota RAV4: Fuel Tank Won't Fill Properly#

Common Symptoms

How to Fix

What Owners Are Using

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2001-2012 Toyota RAV4: EVAP Charcoal Canister / Vent Valve Failure Triggering Check Engine Light and Refueling Vapor Issues#

Common Symptoms

How to Fix

What Owners Are Using

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2020-2022 Toyota RAV4: Occupant Classification Sensor Short Circuit / Airbag Non-Deployment#

Common Symptoms

How to Fix

What Owners Are Using

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2006-2012 Toyota RAV4: Steering Column Spiral Cable Failure Causing Airbag/SRS Light and Loss of Horn or Wheel Controls#

Common Symptoms

How to Fix