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Volvo · Known Issues

2025 Volvo S90 Problems: 6 Known Issues

2025 model year · NHTSA recalls, manufacturer TSBs, and owner forum reports · Updated September 2026

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Issue summary

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Volvo S90 has 6 documented known issues, with 2 rated critical. The most serious are Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104 ($0-$0 repair) and Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392 ($0-$0 repair). Across all issues with published estimates, repair costs range from $200 to $1,000. DIY maintenance guides at au7o.io.

In This Article

  • S90 Body/Panels1
  • S90 Brakes1
  • S90 Safety/Recalls3
  • S90 Cooling1
  • Recalls6
  • FAQ
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In This Article

  • Body/Panels1
  • Brakes1
  • Safety/Recalls3
  • Cooling1
  • Recalls6

All 6 Known Issues

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ALL YEARS202520242023202220212020201920182017

On the 2025 Volvo S90, 2025 S90 sedans built at Volvo's Daqing, China plant between September 11 and December 11, 2024 had their windshield and fixed glass bonded over a surface contaminated by plasticizers migrating from PVC masking, which weakened the polyurethane bond to the body. Affected glass can loosen and detach while driving, and a poorly bonded windshield may not support passenger-airbag deployment in a crash. Volvo introduced a clean-and-prime step from December 11, 2024 onward.

Common Symptoms

  • Wind noise or whistling around windshield/side glass
  • Visible gap or lifting at glass edge
  • Water leak at window perimeter

How to Fix

Free recall remedy: dealers remove and re-bond the affected windows (NHTSA 25V104000, owner letters mailed March 24, 2025). Wind noise or a visible gap at the glass edge on a late-2024-built car warrants an immediate dealer visit.

Typical repair cost:$0 - $0

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Community Reported
High ConfidenceVerifiedReviewed Sep 2026

On the 2025 Volvo S90, 2025 S90 T8 plug-in hybrids that received brake control module software version 3.5.14 (released April 25, 2025, OTA and at dealers) can lose brake function entirely in a specific scenario: coasting downhill in 'B' (regenerative) drive mode for more than about 1 minute 40 seconds without touching the brake or, to a degree, the accelerator. The regen-blending logic stops responding and when the driver finally presses the pedal there is no braking. 14,014 US Volvo EVs and PHEVs were involved; at least one XC90 T8 owner reported a crash after the update.

Common Symptoms

  • Brake pedal ineffective after long downhill coast in B mode
  • Loss of regenerative and friction braking
  • Occurs only after 3.5.14 brake software update

How to Fix

Free recall remedy: brake module software updated to version 3.6.4 over-the-air or at a dealer (NHTSA 25V392000, rollout began June 16, 2025). Until updated, Volvo advised not to use 'B' mode. Confirm the software level in the car's settings/service history rather than assuming the OTA landed.

Typical repair cost:$0 - $0

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Community Reported
High ConfidenceVerifiedReviewed Sep 2026

On the 2022-2025 Volvo S90, affected 2022-2025 S90 sedans may not show the rearview camera image on the center display when the transmission is placed in reverse. Volvo Car USA reported the condition to NHTSA as a back-over prevention software defect, and because the image can be missing precisely when the car is about to move backwards, the S90 fails Federal Motor Vehicle Safety Standard No. 111, "Rear Visibility." NHTSA's stated risk is straightforward — with no camera image, the driver's view behind the vehicle is reduced and the chance of a crash goes up. The remedy confirms the root of it is software, not a bad camera. The recall covers 413,151 vehicles in total; that is the campaign-wide count across every Volvo model included, not an S90 number. This campaign replaces earlier recall 25V282.

Common Symptoms

  • Center display shows no camera view when reverse is selected
  • Reduced rearward visibility when backing up

How to Fix

Volvo covers the repair at no charge. The fix is a software update, applied either over-the-air or by a dealer, which restores the reverse camera image. Notification letters were mailed to owners on February 24, 2026, and VINs became searchable on NHTSA's site February 16, 2026. Before scheduling service, put your S90's VIN into nhtsa.gov/recalls — it will tell you whether the car is included and whether the remedy is still open. For help, call Volvo Car customer service at 1-800-458-1552 and reference recall R10333. An S90 already serviced under recall 25V282 is still covered by this superseding campaign.

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

On the 2022-2025 Volvo S90, volvo Car USA is recalling 2022-2025 S90 sedans under NHTSA campaign 25V282000. The problem: when the driver places the car in reverse, the rearview camera image may fail to display. That makes the affected S90s non-compliant with FMVSS 111, "Rear Visibility." NHTSA's stated consequence is a reduced view of what is behind the car and an increased risk of a crash. Nothing in the recall record points to a failed camera, connector, or display panel — the remedy Volvo filed is a software update, which indicates the fault lies in software. The recall is one campaign covering several Volvo model lines; the 413,151 units NHTSA lists is the total across all of them, not an S90-specific number.

Common Symptoms

  • Rearview camera view missing when reverse is engaged
  • Backup camera display does not come up on the center screen

How to Fix

Have the software updated at no cost. Volvo is distributing the update over the air to eligible cars, and any Volvo dealer can also flash it during a visit. Notification letters were mailed June 27, 2025 — if yours never arrived, run your VIN through nhtsa.gov/recalls to see whether the remedy is still open on your S90, or contact Volvo Car customer service at 1-800-458-1552 (recall R10320).

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Community Reported
High ConfidenceVerifiedReviewed Aug 2026

On the 2017-2025 Volvo S90, the Pilot Assist semi-autonomous driving system and adaptive cruise control intermittently become unavailable, displaying error messages. Camera or radar sensor obstruction, calibration drift, or software bugs can trigger the issue. Heavy rain, snow, or direct sunlight may also cause temporary unavailability.

Common Symptoms

  • Pilot Assist unavailable message
  • Adaptive cruise cuts out
  • Camera blocked warning
  • Radar sensor error

How to Fix

Clean the windshield camera and front radar sensor. Software updates improve system reliability. If errors persist in clear conditions, the camera or radar module may need recalibration or replacement at the dealer.

Typical repair cost:$0 - $1,000

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Community Reported
Medium Confidence

On the 2017-2025 Volvo S90, the electric auxiliary coolant pump develops a leak or fails, affecting cabin heating performance and turbo/supercharger cooling on T6 models. The pump circulates coolant to the heater core and turbo when the engine is off or at idle.

Common Symptoms

  • Poor cabin heating at idle
  • Coolant leak under center of car
  • Turbo heat soak after shutdown
  • Low coolant warning

How to Fix

Replace the auxiliary coolant pump. Bleed the cooling system. Inspect the coolant hoses and connections near the pump for related leaks.

Typical repair cost:$200 - $600

Research This Issue

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Community Reported
Medium Confidence
NHTSA Recalls6 recalls

VISIBILITY:WINDSHIELD

Volvo Car USA, LLC (Volvo) is recalling certain 2025 S90 vehicles. The windows may be improperly secured and detach.

Campaign #25V10400019/02/2025

BACK OVER PREVENTION:SOFTWARE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

Campaign #25V28200008/05/2025

BACK OVER PREVENTION:SOFTWARE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

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Frequently Asked Questions

What are the most common Volvo S90 problems?

According to Au7o's research across NHTSA recalls, manufacturer TSBs, and owner forum reports, the 2025 Volvo S90 has 6 documented issues. The most frequently reported are: Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104, Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392, Auxiliary Coolant Pump Leak. Of these, 2 are rated critical and should be addressed promptly.

Is the Volvo S90 reliable?

The 2025 Volvo S90 has 6 known issues compiled from NHTSA recalls, manufacturer TSBs, and owner forum reports. 2 issues are rated critical: Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104 and Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392. Prospective buyers should inspect for these issues and factor potential repair costs into their purchase decision. Regular maintenance following the manufacturer's schedule helps prevent many common problems.

How much does it cost to fix common Volvo S90 problems?

Repair costs for known Volvo S90 issues range from $0 to $1,000, depending on the specific problem and whether you choose DIY or professional repair. The most critical issue, Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104, typically costs $0-$0 to repair. Au7o provides step-by-step DIY maintenance guides that can help reduce repair costs.

What is the 2025 Volvo S90 Windshield and Window Bonding Adhesion Failure on Daqing-Built Cars, Glass Can Detach — Recall 25V104?

2025 S90 sedans built at Volvo's Daqing, China plant between September 11 and December 11, 2024 had their windshield and fixed glass bonded over a surface contaminated by plasticizers migrating from PVC masking, which weakened the polyurethane bond to the body. Affected glass can… Repairs typically run $0-$0. Severity: high.

What is the 2025 Volvo S90 Brake Control Module Software 3.5.14 Causes Loss of Braking After Extended 'B' Mode Coasting — Recall 25V392?

Content on this page was compiled with AI assistance using NHTSA complaints, TSBs, owner reports, and public automotive data. While we strive for accuracy, this information may contain errors. Always verify repair procedures and specifications with your vehicle's service manual or a qualified mechanic.

Data compiled from NHTSA recalls, manufacturer TSBs, automotive forums, and AI-assisted research. No aggregated owner-report counts available for this vehicle yet.

  • FAQ
    • Campaign #25V908000
    23/12/2025

    ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.

    Campaign #22V79300020/10/2022

    SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

    Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

    Campaign #21V71600015/09/2021

    + 1 more recalls. Check all on NHTSA.gov

    Enter your VIN at NHTSA.gov to check recalls specific to your vehicle.

    2025 S90 T8 plug-in hybrids that received brake control module software version 3.5.14 (released April 25, 2025, OTA and at dealers) can lose brake function entirely in a specific scenario: coasting downhill in 'B' (regenerative) drive mode for more than about 1 minute 40 seconds… Repairs typically run $0-$0. Severity: high.

    What is the 2017-2025 Volvo S90 Auxiliary Coolant Pump Leak?

    The electric auxiliary coolant pump develops a leak or fails, affecting cabin heating performance and turbo/supercharger cooling on T6 models. The pump circulates coolant to the heater core and turbo when the engine is off or at idle. Repairs typically run $200-$600. Severity: medium.

    What is the 2022-2025 Volvo S90 Rearview Camera Does Not Display in Reverse — FMVSS 111 Recall (Volvo R10333)?

    Affected 2022-2025 S90 sedans may not show the rearview camera image on the center display when the transmission is placed in reverse. Volvo Car USA reported the condition to NHTSA as a back-over prevention software defect, and because the image can be missing precisely when the… Severity: medium.

    What is the 2022-2025 Volvo S90 S90 Rear Visibility Recall: Camera Image May Not Display in Reverse?

    Volvo Car USA is recalling 2022-2025 S90 sedans under NHTSA campaign 25V282000. The problem: when the driver places the car in reverse, the rearview camera image may fail to display. That makes the affected S90s non-compliant with FMVSS 111, "Rear Visibility." NHTSA's stated cons… Severity: medium.

    What is the 2017-2025 Volvo S90 Pilot Assist and Adaptive Cruise Control Malfunction?

    The Pilot Assist semi-autonomous driving system and adaptive cruise control intermittently become unavailable, displaying error messages. Camera or radar sensor obstruction, calibration drift, or software bugs can trigger the issue. Heavy rain, snow, or direct sunlight may also c… Repairs typically run $0-$1,000. Severity: low.